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CrazyDrill Cool XL

CrazyDrill Cool XL

CrazyDrill Cool XL

Product catalog summary
Introduction
The CrazyDrill Cool XL is a new high-performance drill designed by Mikron Tool for deep hole drilling up to 40 times the diameter (40 x d). It is engineered to produce short chips in all materials, preventing chip coiling, and is made from high-quality carbide alloy with precise grinding technology. A special coating ensures excellent cutting conditions and tool longevity.

Characteristics
  • Internal cooling through the tool
  • Solid carbide alloy construction
  • Special coating for enhanced performance
  • Diameter tolerance k6, compatible with Mikron Tool's centering program
  • Standard lengths available: 15 x ø, 20 x ø, 30 x ø, and 40 x ø
  • Custom lengths and designs available upon request

Benefits
  • No need for pecking cycles
  • Produces short chips, avoiding spiral chips
  • Allows maximum drilling speeds
  • Ensures high positional accuracy
  • Maintains tight diameter accuracy and surface quality

Recommendations for Optimal Results
  • Use CrazyDrill Crosspilot for pilot holes
  • Drill with recommended speed and feed rates to reach desired depth in one stroke
  • Retract drill with reduced speed after operation
  • Start coolant supply before entering the pilot hole

Guidelines for Cutting Parameters
  • Adapt cutting parameters for drilling depths of 40 x ø based on machine and application
  • Use high-precision collet systems or hydraulic expansion chucks for minimal run-out
  • Recommended coolant: cutting oil or water-based coolant with high-pressure additives
  • Minimum coolant pressure of 60 bar for lengths of 15 x ø and more
  • Filter quality: 10 microns for diameters < 2 mm, 20 microns for 2–3 mm

Engineering and Consulting Services
  • Mikron Tool offers support in tool selection, material and geometry considerations, and operating parameters
  • Regrinding and recoating services available to enhance cost-effectiveness

Certifications
  • ISO 9001:2008 for quality
  • ISO 14001:2004 for environment
  • OHSAS 18001:2007 for occupational health and safety management

Applications
  • Automotive: Hole depth 30 x ø, ball bearing steel 100Cr6, ø 1.3 mm, cutting speed 80 m/min
  • Mechanical Engineering: Hole depth 20 x ø, GGG 40, ø 4.0 mm, cutting speed 120 m/min
  • Hydraulics: Hole depth 30 x ø, aluminum alloy wrought, ø 3.0 mm, cutting speed 150 m/min

Contact Information
  • Headquarters: Mikron Tool SA Agno, Switzerland
  • Production for Germany and Regrinding EU: Mikron GmbH Rottweil, Germany
  • North and South America Sales: Mikron Corp. Monroe, USA
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Catalog excerpts

CrazyDrill Cool XL-1

Extra long High Performance Drills

 Open the catalog to page 1
CrazyDrill Cool XL-2

CrazyDrill Cool XL for deep hole drilling With the new CrazyDrill Cool XL, the engineers from Mikron Tool have developed a brand new deep hole drilling program for depths up to 40 x d. The CrazyDril Cool XL due to its design produces short chips in al materials and in each phase of the drilling process. An undesired coiling of chips does not occur. High quality carbide alloy of the latest generation and the most precise grinding technology assure that this new product ine meets the strictest quality requirements. With a coating, developed especially for CrazyDrill Cool XL, excellent cutting conditions...

 Open the catalog to page 2
CrazyDrill Cool XL-3

Recommendations for optimal results Straight surface • Pilot hole with CrazyDrill Pilot • Hole depth approx. 2x0 • Guide for precision drilling with CrazyDrill Cool XL • Start coolant supply before entering the pilot hole Inclined surface • Pilot hole with CrazyDrill Crosspilot • Hole depth 1-2x0, depending on inclination (max. 60°) • Guide for precision drilling with CrazyDrill Cool XL • Start coolant supply before entering the pilot hole • Enter 1 -1.5x0 into pilot hole with feed Vf = 1000 • Enter 1 -1.5x0 into pilot hole with feed Vf = 1000 mm/min and reduced speed of 500 rpm mm/min and reduced...

 Open the catalog to page 3
CrazyDrill Cool XL-6

Guidelines for cutting parameters Important: for drilling depths of 40 x 0, the cutting parameters have to be adapted to the used machine and the specific application! Please contact our tooling technology consultants for information and support. General criteria: These values are intended to represent approximate ranges. This data is indicative. Different conditions due to machine, spindle, working direction vertical or horizontal, coolant, etc. can influence the performance. Clamping equipment Cooling lubricant High-precision collet systems for minimal run out (T.I.R). Length presetting and...

 Open the catalog to page 6
CrazyDrill Cool XL-7

The chip shape is crucial Perfect chips Critical chips The chip formation determines the success of deep hole drilling Speed and feed have to be tuned for the perfect chips. • Ball bearing steel 100O6 • Cutting speed vc 80 m/min • Hole quality: Mechanical Engineering: • Cutting speed vc 120 m/min Services that complete Mikron Tool supports our customers on the selection of suitable tools with respect to material and geometry, required tolerances and ideal operating parameters, and partners with them from the initial trials through mass CrazyDrill Cool XL can be reground and recoated which considerably...

 Open the catalog to page 7
CrazyDrill Cool XL-8

Your contacts Mikron Tool SA Agno Mikron GmbH Rottweil Abteilung Werkzeuge North and South America Sales: Mikron Corp. Monroe Information and technical data are liable to changes without prior notification. Mikron® is a trademark of Mikron Holding AG, Biel (Switzerland)

 Open the catalog to page 8

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.