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Starflex ALS AN

Starflex ALS AN
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Starflex ALS AN

Product catalog summary
Overview: The MIKI PULLEY STARFLEX is a high-performance curved jaw coupling designed for general-purpose applications. It features a polyurethane elastomer for superior vibration and shock absorption, offering more than double the torque of traditional jaw couplings.
Key Features:
  • Construction: The coupling has a simple design with three hub types, two element types, and two fit types, allowing optimal combinations based on torque, response, and misalignment.
  • Reduced Counterforce: The element's design minimizes mounting error counterforce, preventing shaft damage. The R and Y types are backlash-free and effectively absorb shock and vibration.
  • Element Types: Available in three models with polyurethane elastomer elements of varying Shore hardness (97 JIS A for tight fit, 90 JIS A for loose fit).
Specifications:
  • Materials: Clamping bolts are made of alloy steel with a black coating, and the clamping hub is made from aluminum alloy.
  • Design Optimization: Utilizes 3D-CAD and FEM analysis for optimal shape and strength design.
  • Performance: Handles high torque and speed with specifications varying by model, including misalignment tolerance, torque capacity, and rotational speed.
Dimensions and Ordering:
  • Detailed dimensions and specifications are provided for each model, including bore diameters and rated transmission torque.
  • Ordering involves specifying the model, element type, and bore diameters, with options for keyway configurations.
Applications: Suitable for a wide range of applications due to its customizable configurations and robust performance characteristics.
Specifications: The document outlines specifications for STARFLEX couplings, including bore diameters and rated transmission torque. Bore diameters are specified for both large (d2) and small (d1) diameters with different classes (h7, H9, Js9) depending on the model. Various models (ALS-030ABN, ALS-040ABN, etc.) are listed with corresponding torque values.
Procedures: Instructions for mounting include tightening clamping bolts to specified torques using calibrated tools and ensuring no oil or grease is applied to bolts. Misalignment tolerances are provided, emphasizing centering precision for service life.
Standards and Recommendations: The document recommends processing tolerances for paired mounting shafts and provides service factors based on operating conditions such as temperature, starting/braking frequency, and load properties. It advises on selecting coupling sizes based on corrected torque calculations.
Precautions: Couplings should be used within a temperature range of -30℃ to 80℃. Avoid excessive oil exposure and direct sunlight to prevent deterioration. Specific handling instructions are provided for different element types and mounting hubs.
Selection Criteria: Selection procedures differ for ordinary use and no-backlash use. The document provides formulas for calculating applied torque and corrected torque, emphasizing the importance of selecting a coupling size that accommodates peak torque and does not exceed bore diameter limitations.
Key Data from Tables: The tables provide detailed measurements for bore diameters, torque values, and misalignment tolerances. They also include service factors for various operating conditions and guidelines for selecting appropriate coupling sizes based on these factors.
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Catalog excerpts

Starflex ALS AN-1

MIKI PULLEY High performance curved jaw couplings m MIKI PULLEY STARFLEX

 Open the catalog to page 1
Starflex ALS AN-2

General-purpose Coupling of Simple Construction Motive power is transmitted by polyurethane elastomer with the elastic force of rubber. These not only excel in absorbing vibration and shock, they transmit more than double the torque of older jaw couplings. The line-up includes three types of hubs, two types of elements and two types of fit. They can provide the optimum combination for your transmission torque, response, and misalignment. Since you can combine different hubs, they can be used in a wide range of applications. Reduced Counterforce Optimal design of the element shape reduces mounting...

 Open the catalog to page 2
Starflex ALS AN-3

Optimal design by 3D-CAD and FEM analysis The advanced CAE system is utilized in the starting stage of design. Models are designed by using 3DCAD. Shapes and strength design are optimized by using the advanced FEM (finite element method) analysis software. Three types of elements There are three MIKI PULLEY STARFLEX models. Each has a different type of element. Clamping hub material: Aluminum alloy Clamping hub material: Aluminum alloy Clamping hub material: Aluminum alloy Element material: Polyurethane elastomer Shore hardness 97 JIS A Tight fit Element material: Polyurethane elastomer Shore hardness...

 Open the catalog to page 3
Starflex ALS AN-4

MIKI PULLEY STARFLEX * Check the Standard Bore Diameter and Rated Transmission Torque list as there maybe limitations on the nominal and max. torque cased by the holding power of the coupling shaft section. * Axial displacement is not allowed in the negative direction. * Max. rotation speed does not take into account dynamic balance. * Stiffness values given are from measurements taken at 20C. * The moment of inertia and mass are measured for the maximum bore diameter. * The 0DB value is measured assuming that the head of the clamping bolt is larger than the external diameter of the hub. * The...

 Open the catalog to page 4
Starflex ALS AN-5

■ Standard bore diameter and rated transmission torqueHow to Place an Order ALS-055-R-24BH-28BJ Model * Bore diameters whose fields contain numbers are supported as the standard bore diameters. * Bore diameters whose fields contain numbers are restricted in their rated transmission torque by the holding power of the shaft connection component. The numbers indicate the rated transmission torque value [N-m]. * The recommended processing tolerance for paired mounting shafts is the h7 (HA) class. However, for a shaft diameter of 035 (HA), the tolerance is t§:§2§ . * Bore diameters between the minimum...

 Open the catalog to page 5
Starflex ALS AN-6

MIKI PULLEY STARFLEX * Check the Standard Bore Diameter and Rated Transmission Torque list as there maybe limitations on the nominal and max. torque cased by the holding power of the coupling shaft section. * Axial displacement is not allowed in the negative direction. * Max. rotation speed does not take into account dynamic balance. * Stiffness values given are from measurements taken at 20C. * The moment of inertia and mass are measured for the maximum bore diameter. * The 0DB value is measured assuming that the head of the clamping bolt is larger than the external diameter of the hub. * The...

 Open the catalog to page 6
Starflex ALS AN-7

■ Standard bore diameter and rated transmission torqueHow to Place an Order ALS-055-Y-24BH-28BJ Model * Bore diameters whose fields contain numbers are supported as the standard bore diameters. * Bore diameters whose fields contain numbers are restricted in their rated transmission torque by the holding power of the shaft connection component. The numbers indicate the rated transmission torque value [N-m]. * The recommended processing tolerance for paired mounting shafts is the h7 (HA) class. However, for a shaft diameter of 035 (HA), the tolerance is t§:§2§ . * Bore diameters between the minimum...

 Open the catalog to page 7
Starflex ALS AN-8

MIKI PULLEY STARFLEX * Check the Standard Bore Diameter and Rated Transmission Torque list as there maybe limitations on the nominal and max. torque cased by the holding power of the coupling shaft section. * Axial displacement is not allowed in the negative direction. * Max. rotation speed does not take into account dynamic balance. * Stiffness values given are from measurements taken at 20C. * The moment of inertia and mass are measured for the maximum bore diameter. * The 0DB value is measured assuming that the head of the clamping bolt is larger than the external diameter of the hub. * The...

 Open the catalog to page 8
Starflex ALS AN-9

■ Standard bore diameter and rated transmission torque Model Standard bore diameter d1, d2 [mm] and rated transmission torque [N-m] * Bore diameters whose fields contain numbers are supported as the standard bore diameters. * Bore diameters whose fields contain numbers are restricted in their rated transmission torque by the holding power of the shaft connection component. The numbers indicate the rated transmission torque value [N-m]. * The recommended processing tolerance for paired mounting shafts is the h7 (HA) class . However, for a shaft diameter of 035 (HA), the tolerance is t 00; 025...

 Open the catalog to page 9
Starflex ALS AN-10

MIKI PULLEY STARFLEX ■ Special items to take note of You should note the following to prevent any problems. (1) Always be careful of parallel, angular, and axial misalignment. (2) Always tighten bolts with the specified torque. ALS models come with three different types of elements and two different types of mounting hubs. Be aware in their handling that their allowable values and points of caution are not the same. (1) Couplings are designed for use within an operating temperature range of —30‘C to 80‘C . (2) Although elements are designed to be oilproof, do not subject them to excessive amounts...

 Open the catalog to page 10
Starflex ALS AN-11

ALS models can be selected in one of two ways depending on their mode of use: ordinary use or no-backlash use (exploiting their pre-compressed construction). When considering use of couplings in no-backlash mode, however, be sure that use will be at a torque that is low enough for the nominal torque of the coupling. (1) Find the torque, Ta, applied to the coupling using the output capacity, P, of the driver and the usage rotation speed, n. (2) Determine the service factor K from the usage and operating conditions, and find the corrected torque, Td, applied to the coupling. Note that selection...

 Open the catalog to page 11

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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