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Clutch and Brake Units

Clutch and Brake Units
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Clutch and Brake Units

Product catalog summary
Overview
Electromagnetic clutches and brakes are crucial components in industrial machinery, offering precise motion control and stopping capabilities. They integrate connection and release functions in a compact form, suitable for applications in printing, bookbinding, woodworking, and semiconductor manufacturing equipment.
Product Series and Specifications
The document details several series of electromagnetic-actuated clutches and brakes, including micro clutches, spring-actuated brakes, and electromagnetic tooth clutches. Models such as 125, 121(20G), 126, CBW, CMW, 121(10G), and 122 are highlighted, each offering different torque ranges, operating temperatures, and construction types. For instance, Model 125 provides a torque range of 2.4 to 160 N·m and operates between -10 to +40°C.
Construction Types
- Butt Shaft Construction: Drip-proof, suitable for vertical use.
- Through-Shaft Construction: Open-disc brake system, ideal for high-tension applications.
- Motor-Coupled Type: Directly connects motors to clutch/brake units, simplifying installation.
Key Features
- High-Frequency Operation: Capable of intermittent operation without stopping the motor.
- Compact Design: Space-saving units that integrate multiple functions.
- Easy Mounting: Designed for straightforward installation and handling.
Power Transmission
The motor shaft serves as the clutch input shaft. When current flows to the clutch, rotation is transmitted to the output shaft. If the brake is activated, the output shaft is isolated and stopped.
Customization Options
Customization includes friction material options, voltage specifications, JIS standard compliance, and component design. Integrated products can combine with motors, speed reducers, and couplings.
Technical Specifications
Specifications include dynamic and static friction torque, coil resistance, maximum rotation speed, and dimensions. For example, the 125 series features dynamic friction torque ranging from 2.4 to 160 N·m and a standard voltage of DC 24V.
Operational Guidelines
Guidelines for selecting and operating electromagnetic clutches and brakes emphasize understanding torque, load properties, and safety factors. The document provides formulas for calculating speed reduction ratio, load torque, and equivalent torque.
Mounting and Installation
Proper mounting is crucial for optimal performance. Instructions include mounting examples and special applications, such as using a clutch/brake unit with a speed reducer.
Standards and Recommendations
Compliance with JIS standards is specified, along with recommendations for power supplies and accessory parts. Varistors are recommended for circuit protection.
Design Considerations
Design guidelines include maintaining proper rotor-stator relationships, ensuring correct mounting, and protecting lead wires. Magnetic shielding is recommended to prevent operational instability.
Conclusion
Electromagnetic clutches and brakes provide versatile and efficient solutions for industrial machinery, ensuring reliable performance and ease of integration into various applications. The document serves as a comprehensive guide for selecting and customizing these components, offering detailed specifications and operational guidelines.
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Catalog excerpts

Clutch and Brake Units-1

ELECTROMAGNETIC-ACTUATED CLUTCHES AND BRAKES ELECTROMAGNETIC CLUTCHES & BRAKES ELECTROMAGNETIC CLUTCH AND BRAKE UNITS Application Printing machinery, bookbinding machinery, woodworking machinery, semiconductor manufacturing equipment Connection and Release, Required Functions Integrated in a Compact Form Factor, Electromagnetic Clutch and Brake Units Multiple clutches and brakes are required when designing complex actions. You can select from our clutch and brake units to get the operation you require rather than just combine as many clutches and brakes you need. We provide not just clutch and brake combinations, but total solutions that also include motors, speed reducers and the like. Some exceptions apply

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Clutch and Brake Units-2

COUPLINGS ETP BUSHINGS ELECTROMAGNETIC CLUTCHES & BRAKES Clutches & Brakes SPEED CHANGERS & REDUCERS Butt shaft construction, drip-proof type LINEAR SHAFT DRIVES Motor-coupled type Clutch and brake units Through-shaft construction, open-disc brake system type CLUTCH AND BRAKE UNITS TORQUE LIMITERS ROSTA Speed reducerintegrated type Motor/speed reducer integrated type Double clutch and brake units ELECTROMAGNETIC-ACTUATED CLUTCHES AND BRAKES Double-clutch units ELECTROMAGNETICACTUATED MICRO CLUTCHES & BRAKES ELECTROMAGNETICACTUATED CLUTCHES & BRAKES ELECTROMAGNETIC CLUTCH & BRAKE UNITS SPRING-ACTUATED...

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Clutch and Brake Units-3

ELECTROMAGNETIC-ACTUATED CLUTCHES AND BRAKES ELECTROMAGNETIC CLUTCHES & BRAKES Product Lineup ■ Butt shaft construction, drip-proof type This design preserves the performance of Handling is made simpler by drip-proof construction clutch and brake to the maximum extent. that encloses clutch and brake inside a light alloy housing. ■ Mounting direction freedom Disc springs are used, so this clutch/brake unit can be used vertically. Its construction is sturdy, yet lightmass. Its easy-to-use butt-connected construction is drip proof, making it suitable for a variety of general industrial machinery...

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Clutch and Brake Units-4

289 COUPLINGS ETP BUSHINGS ELECTROMAGNETIC Output shaft Bearing cover Bearing cover Brake stator Input shaft CLUTCHES & BRAKES ■ Power transmission Input and output shafts are isolated. A pulley or the like is mounted on the input shaft, connecting it to the driver so it is always rotating. When electricity flows to the clutch, the two shafts are connected, and rotation is transmitted. If the brake mounted on the output shaft is supplied with electricity simultaneous with clutch current being shut off, the input and output shafts are isolated and the output shaft is quickly braked. The end faces...

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Clutch and Brake Units-5

ELECTROMAGNETIC-ACTUATED CLUTCHES AND BRAKES ELECTROMAGNETIC CLUTCHES & BRAKES Product Lineup ■ Compact, space saving These are practical units in which worm These are very compact units that combine a worm reducers are directly connected to clutch/brake reducer and clutch/brake in a single unit. They can greatly save on space required for mounting. ■ Easy to mount and handle V pulley comes mounted as standard on the input A part, so simply connect it to a drive with a belt. Install the speed reducer to complete the mounting. No units in advance. A standard V belt pulley is installed on the input...

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Clutch and Brake Units-6

■ Power transmission V pulley is installed on the input part of the clutch, connected by a belt to the drive, A Worm gear speed reducer Clutch stator and rotates continuously. When current flows to the clutch, rotation is transmitted to the worm shaft, and the output shaft of the speed reducer rotates. If the brake is supplied with electricity when clutch current is shut off, the output shaft stops. Input (Belt transmission) SPEED CHANGERS Brake stator LINEAR SHAFT DRIVES Output (Speed reducer shaft) Speed reducer output shaft Worm gear speed reducer shaft CLUTCHES & BRAKES & REDUCERS Rotor Clutch...

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Clutch and Brake Units-7

ELECTROMAGNETIC-ACTUATED CLUTCHES AND BRAKES ELECTROMAGNETIC CLUTCHES & BRAKES Customization Examples of Special Cases ■ Special friction material (lining) specifications In addition to standard friction materials, high-torque friction materials Input and output components that meet your needs, for example, by and long-life friction materials can also be handled. When using non- having V pulleys (including with different pulley diameters), sprockets, standard friction materials, the friction torque and total work will differ or timing pulleys, can be designed and produced. from catalog specifications...

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Clutch and Brake Units-8

293 ■ Integrated drive unit that connects a motor and special type of CBW model (hollow-shaft worm reducer) with a belt COUPLINGS ETP BUSHINGS ELECTROMAGNETIC CLUTCHES & BRAKES SPEED CHANGERS & REDUCERS INVERTERS LINEAR SHAFT DRIVES TORQUE LIMITERS ROSTA SERIES ELECTROMAGNETIC-ACTUATED CLUTCHES AND BRAKES ■ Integrated drive unit, covered with a safety cover, that connects a motor and a special CBW model worm reducer with a belt ELECTROMAGNETICACTUATED MICRO CLUTCHES & BRAKES ELECTROMAGNETICACTUATED CLUTCHES & BRAKES ELECTROMAGNETIC CLUTCH & BRAKE UNITS SPRING-ACTUATED BRAKE ELECTROMAGNETIC TOOTH...

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Clutch and Brake Units-9

ELECTROMAGNETIC-ACTUATED CLUTCHES AND BRAKES Specifications (125- □ -12G) Torque decaying time td [s] Heat resistance class Torque build-up time tp [s] Armature pull-in time ta [s] Total work performed until readjustment of the air gap ET [J] Rotating part moment of inertia J [kg·m2] ELECTROMAGNETIC CLUTCHES & BRAKES 125 Models Clutch/Brake Units Max. rotation speed [min-1] Dynamic Static friction friction torque torque Td Ts [N·m] [N·m] * The dynamic friction torque, Td, is measured at a relative speed of 100 min-1. Depending on the initial torque characteristics, break-in to condition the engaging...

 Open the catalog to page 9
Clutch and Brake Units-10

Heat resistance class Armature pull-in time ta [s] Total work performed until readjustment of the air gap ET [J] Rotating part moment of inertia J [kg·m2] Dynamic Static friction friction torque torque Td Ts [N·m] [N·m] Torque rise time tp [s] Torque extinction time td [s] LINEAR SHAFT DRIVES TORQUE LIMITERS ROSTA SERIES ELECTROMAGNETIC-ACTUATED CLUTCHES AND BRAKES & REDUCERS INVERTERS CLUTCHES & BRAKES SPEED CHANGERS * The dynamic friction torque, Td, is measured at a relative speed of 100 min-1. Depending on the initial torque characteristics, break-in to condition the engaging surfaces may...

 Open the catalog to page 10

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.