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TIG Torches

Product catalog summary

Introduction
The document details the Migatronic TIG ERGO range of welding hoses, emphasizing ergonomic design for user comfort and efficiency. It includes both air-cooled and water-cooled models to suit diverse welding needs.

Specifications
The TIG ERGO range includes models TIG 101, 201, 221, 301, 321, and 401, differing in cooling methods, current intensity, and cable lengths (4 or 8 meters). They feature either a 6 or 7 pole plug and options for built-in control units.

Design and Ergonomics
The torch handles are ergonomically designed with a soft grip and ball and socket joint for flexibility. The first 80 cm of the cable is leather-covered for durability and flexibility in tight spaces.

Control Units
Configurable control units, including keypads and control knobs, allow direct communication with welding machines for precise current control.

Model Descriptions

TIG 101: Lightweight, air-cooled, supports up to 100A DC, ideal for limited access areas.
TIG 201: Flexible cable, suitable for stainless steel and aluminum welding.
TIG 221: Robust air-cooled hose for heavy-duty aluminum and stainless steel welding.
TIG 301: Water-cooled for industrial applications, ensuring low temperatures.
TIG 321: Small torch body, large handle for high-performance welding.
TIG 401: Water-cooled, supports up to 400A DC for heavy-duty welding.

Wearing Parts
Hoses are supplied without wearing parts, allowing customization with various electrode holders, clamps, and gas nozzles to optimize performance.

Conclusion
The Migatronic TIG ERGO range provides versatile, ergonomic solutions for various welding applications, with customizable options to meet specific needs.

Additional Specifications
The document also covers specifications for torch bodies, gas lenses, and accessories. TIG FLEX torch bodies are flexible, with a maximum bending angle of 45 degrees. Brass gas lenses are recommended for better control and reduced gas consumption.

Procedures
Instructions for shaping the torch body emphasize caution and cooling before bending. Standard and custom-built solutions are detailed for different scenarios.

Norms and Standards
The equipment complies with IEC 60974-7 standards for construction and safety.

Recommendations
For operations needing repeated adjustments, the Migatronic TIG Adjust is recommended for full 360-degree freedom. Stubby parts are suggested to minimize wearing part size.

Accessories and Custom Solutions
Various accessories, including electrode clamps and gas nozzles, are listed with part numbers. Custom solutions are available for cable lengths, torch body versions, and machine connections.

Technical Data
Technical data includes duty cycles, electrode diameters, cooling requirements, gas flow rates, and connection types, along with weight specifications and safety compliance.

Key Data from Tables
Tables provide part numbers for torch bodies and accessories, and technical specifications for TIG models, including duty cycles, cooling requirements, and connection types.

Catalog excerpts

Continuous control of the welding current with one finger on the control knob allows control of critical functions during the welding operation. Being a total supplier of weld-ing equipment, Migatronic also develops and produces welding hoses. Quality demands increase as welding technology improves the possibility of communication between torch handle and weld- ing machine and as the individual welders increase their expecta- tions for operational comfort, ergonomics and user-friendliness. The latest result of this develop- ment is a complete range for TIG welding: the Migatronic TIG ERGO welding...

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* All Navigator and Commander MK III as of 1996. 80300102Blank cover.For use with e.g. foot switch. 80300100Keypad unit 80300101Keypad unit with vertical TIG control knob (RV). 80300130Keypad unit with horisontal TIG control knob(RH).Applicaple for most Migtronic machines >

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Electrode cap: 80400117 80400116 80400115 Exstra long gas nozzle: Torch body: TIG 101 standard 60 mm 80300194 TIG 101 F standard 60 mm 80300195TIG 101 F 100 mm 80300051TIG 101 F 60 mm 80300195TIG 101 F 85 mm 80300050TIG 101 F 135 mm 80300052 # 3 80440220 # 4 80440221 # 5 80440222 # 6 80440223# 3 80440230# 4 80440231 # 5 80440232 # 6 80440233 TIG 101 4 m 6 pole 80392601 TIG 101 8 m 6 pole 80392602 TIG 101 Flex 4 m 6 pole 80392604 > Insulator: 80300219 TIG 101 Flex 8 m 6 pole 80392603 > Gas nozzle for gas lens: TIG 101RH 4 m 6 pole 80392610 > Electrode holder with gas lens: Electrode clamp: 6.4...

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O-ring: 80300223 Torch body: TIG 201 std. 70 mm 80300196 TIG 201 F std. 70 mm 80300197 TIG 201 F 90 mm 80300198 Insulator: 80300189 80300220 for gas lens Electrode clamp: 1.0 mm 80330100 ؘ 1.6 mm 80330101 2.4 mm 80330102* ؘ 3.2 mm 80330103 4.0 mm 80330104 TIG 201 4 m 6 pole 80392780 TIG 201 8 m 6 pole 80392781 TIG 201 Flex 4 m 6 pole 80392783 > Gas nozzle for gas lens: Gas nozzle: ؘ 6.4 mm 80340001 8.0 mm 80340002 ؘ 9.8 mm 80340003* 11.2 mm 80340004 ؘ 12.7 mm 80340005 15.7 mm 80340006 ؘ 19.0 mm 80340007 TIG 201 Flex 8 m 6 pole 80392782 > Electrode holder with gas lenz: 1.0 mm 80310411 ؘ 1.6 mm...

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Electrode cap: 80300201 80300200 O-ring: 80300223 Torch body: TIG 221 std. 85 mm 80300237 TIG 221 F 85 mm 80300238 Insulator: 80300189 80300220 for gas lens Electrode clamp: 1.0 mm 80330100 ؘ 1.6 mm 80330101 2.4 mm 80330102* ؘ 3.2 mm 80330103 4.0 mm 80330104 TIG 221 4 m 6 pole 80392860 TIG 221 8 m 6 pole 80392861 TIG 221RH 4 m 6 pole 80392865 > Gas nozzle for gas lens: Gas nozzle: ؘ 6.4 mm 80340001 8.0 mm 80340002 ؘ 9.8 mm 80340003* 11.2 mm 80340004 ؘ 12.7 mm 80340005 15.7 mm 80340006 ؘ 19.0 mm 80340007 TIG 221RH 8 m 6 pole 80392866 > Electrode holder with gas lenz: 1.0 mm 80310411 ؘ 1.6 mm 80310412...

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O-ring: 80400204 Torch body: TIG 301 standard 55 mm 80400310 TIG 301 F standard 55 mm 80400311TIG 301 F 85 mm 80400314TIG 301 F 105 mm 80400315TIG 301 F 135 mm 80400316 TIG 301 4 m 6 pole 80492100 TIG 301 8 m 6 pole 80492101 > Insulator: 80300219 TIG 301 Flex 4 m 6 pole 80492103 TIG 301 Flex 8 m 6 pole 80492102 > Electrode clamp: 1.0 mm 80430201ؘ 1.6 mm 80430202* 2.4 mm 80430203 ؘ 3.2 mm 80430204 TIG 301RH 4 m 6 pole 80492119 TIG 301RH 8 m 6 pole 80492120 TIG 301RH Flex 4 m 6 pole 80492122 TIG 301RH Flex 8 m 6 pole 80492121 > Electrode holder with gas lens: Electrode holder: TIG 301 4 m 7 pole...

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Gas nozzle for gas lens: Insulator: > 80300219 Electrode holder with gas lens: > 6.4 mm 80440210 ؘ 8.0 mm 80440211 9.8 mm 80440212 ؘ 11.2 mm 80440213 12.7 mm80440214 * Standard wearing part kit 80300117 Electrode clamp: Gas nozzle: Standard HD ؘ 1.0 mm 80430201 1.6 mm 80430202* ؘ 2.4 mm 80430203 3.2 mm 80430204 >

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O-ring: 80300223 Torch body: TIG 401 std. 80 mm 80400422 TIG 401 F std. 80 mm 80400423 Insulator: 80300189 80300220 for gas lens Electrode clamp: 1.0 mm 80330100 ؘ 1.6 mm 80330101 2.4 mm 80330102* ؘ 3.2 mm 80330103 4.0 mm 80330104 TIG 401 4 m 6 pole 80492110 TIG 401 8 m 6 pole 80492111 TIG 401RH 4 m 6 pole 80492203 > Gas nozzle for gas lens: Gas nozzle: ؘ 6.4 mm 80340001 8.0 mm 80340002 ؘ 9.8 mm 0340003* 11.2 mm 80340004 ؘ 12.7 mm 80340005 15.7 mm 80340006 ؘ 19.0 mm 80340007 Electrode holder with gas lenz: 1.0 mm 80310411 ؘ 1.6 mm 80310412 2.4 mm 80310413 ؘ 3.2 mm 80310414 TIG 401RH 8 m 6 pole...

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We offer two solutions: 1. Standard 2. Advanced TIG FLEX torch body The TIG torch body can be equipped with electrode holder and electrode clamp in dimen- sions that fit the desired tung- sten electrode diameter. In addition, there are various designs of the ceramic gas nozzle for optimization of gas shielding for a given welding operation. The function of the gas nozzle is to guide the shield- ing gas towards the weld zone and displace atmospheric air. The size of the gas nozzle (inside diameter) is printed on the side, e.g. #4 = 4 x 1.6 mm = 6.4 mm. The TIG torch body can be equipped with special...

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TIG 301 TIG 301 Adjust 4 m* 80492190Small TIG 301 Adjust 8 m* 80492191 torch body TIG 301R Adjust 4 m* 80492185 80300613 TIG 301R Adjust 8 m* 80492186 Variant Article no.TIG 401 Variant Article no.TIG 201 HD TIG 401 Adjust 4 m* 80492265Large TIG 401 Adjust 8 m* 80492266 torch body TIG 401R Adjust 4 m* 80492285 80300614 TIG 401R Adjust 8 m* 80492286 TIG 201 HD Adjust 4 m* 80392855Large TIG 201 HD Adjust 8 m* 80392856 torch body TIG 201R HD Adjust 4 m* 80392841 80300614 TIG 201R HD Adjust 8 m* 80392842 TIG 201 TIG 201 Adjust 4 m* 80392845Large TIG 201 Adjust 8 m* 80392846 torch body TIG 201R Adjust...

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Stubby parts are used for TIG 201 and TIG 401. Use of Stubby parts minimises the size of wearing parts for TIG 101 and TIG 301. StubbyӔ electrode clamp 1.0 mm 80330030 1.6 mm 80330031 踸 2.4 mm 80330032 3.2 mm 80330033Stubby蓔 electrode holder1.0-3.2mm 80310020 Insulator for StubbyӔ 80300236 Gas nozzle from the TIG 101 - 301 range. # 4-5-6-7-10, please see 4 or 7. In sula tor for Stubb to r fo yӔ 80300236 TIG 201 - 401 Stubb Ӹ1 Gas nozzle from the TIG 101 - 301 range. # 4-5-6-7, please see page 4 or 7. StubbyӔgas lens 1.0 mm 80310421 1.6 mm 80310422踸 2.4 mm 80310424 12 >

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