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Robot Integrator

Robot Integrator

Robot Integrator

Product catalog summary
Overview
Migatronic, a leading European developer and manufacturer of welding solutions, offers fully digital solutions for automating welding processes. With over four decades of experience, Migatronic specializes in MIG, TIG, and plasma welding technologies, providing reliable standard solutions for integration with both new and existing robotic systems.

Specifications and Equipment
The document details various welding machines and their capabilities:
  • Sigma Galaxy 400 and 500: MIG/MAG industrial machines with IGC® and memory functions, suitable for all material types.
  • Pi 350 and 500: Water-cooled TIG DC and AC/DC machines for mild and stainless steel and aluminum, featuring IGC®.
  • Pi 350 Plasma: Plasma TIG inverter designed for robotic use, suitable for sheet metal to 8 mm mild and stainless steel.

Innovative Solutions
Migatronic emphasizes the integration of peripheral equipment to simplify technical integration. The company maintains clear boundaries between its role as a welding equipment provider and the integrator's role as a system builder.

Key Technologies
  • IGC® (Intelligent Gas Control): Optimizes gas shielding and monitors consumption.
  • IAC™ (Intelligent Arc Control): Enhances arc stability.
  • MJC™ (Miga Job Control): Manages job sequences.
  • Synergy Plus™: Provides dynamic pulse control.

Interface and Communication
The RCI² interface supports analog/digital communication for MIG, TIG, and plasma processes, compatible with various bus systems like Ethernet/IP, Profinet, and DeviceNet. It includes features like touch sensing and seam tracking preparation.

Optional and Mandatory Equipment
For tailored automation solutions, Migatronic offers a range of mandatory and optional equipment, including:
  • RWF²: Compact feeder for MIG with four-roll wire feed system.
  • CWF: TIG/Plasma feeder with synchronized pulse on wire.
  • Cooling Units: External cooling for high-performance plasma torches.

Standards and Compliance
All equipment complies with relevant EN/IEC standards, ensuring safety and performance. Migatronic also provides free downloads of approved standard welding procedures according to EN 15612.

Conclusion
Migatronic's solutions are designed to enhance industrial competitiveness by increasing productivity and ensuring high-quality welding. Their comprehensive range of equipment and technologies supports seamless integration with robotic systems, making them a trusted partner in automated welding solutions.
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Catalog excerpts

Robot Integrator-1

FULLY DIGITAL SOLUTION WELDING PROCESSES WELDING VALUE

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Robot Integrator-2

Integrator solution for au MIG, TIG and PLASMA weldin Being one of Europe’s leading developers and manufacturers of welding solutions, Migatronic has been a trusted provider of equipment for automated solutions for more than four decades. Our background and core expertise are welding and welding technology – and we know how to make welding processes function optimally via interface, hardware and well thought-out software in modern welding equipment. Simple solutions Based on experience from more than 2,000 individual welding installations, we can provide straightforward and reliable standard...

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Robot Integrator-3

Sigma Galaxy Project responsibility • IGC® - Intelligent Gas Control • IAC™ - Intelligent Arc Control • MJC™ - Miga Job Control • Power Arc™ • Sequence Repeat™ Welding machines Welding technology Customer contact System integration Robot Commissioning Approval Product knowhow Operators’ knowledge Pi • TIG-A-Tack™ - tack welding function • D.O.C.® - Dynamic Oxide Control • Synergy PLUS™ - dynamic pulse • IGC® - Intelligent Gas Control Pi Plasma • Synergy PLUS™ - dynamic pulse • IGC® - Intelligent Gas Control • Plasma-melt, Plasma-press, Plasma-keyhole • TIG-A-Tack™ - tack welding function innovative...

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Robot Integrator-4

THE FLEXIBLE RCI² robot Control Interface Analog/digital interface for MIG, TIG/PLASMA welding processes • For all types/makes of robots Welding torches and collision protection are not included in the standard solutions. • Configurable solutions for the following BUS systems: Please contact Migatronic for further information. - EtherNet/IP - PROFINET - PROFIBUS - DeviceNet - EtherCAT - Migatronic CAN/Analog I/O • Touch Sensing • Prepared for seam tracking system remote MIG² Remote control unit for MIG welding machine • Graphic display • Impact-proof case with adjustable strap and suspension...

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Robot Integrator-5

RWF² Robot wire feeder MIG/MAG compact tacho-feeder with four-roll wire feed system • Built-in functions, e.g. IGC®, supporting Migatronic MIG welding processes • Built-in Air Blow system for cleaning of gas nozzle using compressed air • Touch Sensing MIGALOG™ Digital data collection – MIG • Transfer from machine via SD card to a PC for storage Water coupling and current coupling are equipped with screw fastening • For documentation, spot checks and procedures CWF TIG/PLASMA cold wire feeder TIG/PLASMA feeder with four-roll wire feed system • Built-in functions, e.g. synchronised pulse on wire...

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Robot Integrator-6

tailored automation solutions These MIG, TIG and Plasma automation solutions which can be tailored with mandatory and optional equipment, meet the requirements for mechanical integration and analog or digital communication with most makes of robots. Sigma Galaxy 500 ROBO S-W The above MIG power sources include RCI² analog interface prepared for digital communication incl. 6 m cable The above TIG power sources include Remote MIG² graphic display remote control incl. 6 m cable Built-in water flow control RCI² analog interface prepared for digital communication incl. 6 m cable MigaLOG™ licence CAN...

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Robot Integrator-7

Universal analog/Fieldbus interface for communication between welding equipment and robot controller. Plasma solutions Plasma power source Fieldbus module – MIG/TIG/PLASMA interface/robot communication PROFIBUS DeviceNet The above Plasma power source includes (Intelligent Gas Control) with flow control RCI² analog interface prepared for digital communication incl. 6 m cable EtherCAT Hardwire multi – digital/analog I/O Double CAN plug incl. CAN distributor box Remote control plug incl. Arc Detect signal Built-in water flow control Interface The RCI² is connected to the welding machine via CAN-bus...

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Robot Integrator-8

Migatronic DATA We reserve the right to make changes. PLASMA PI 500 ROBO DC w / PI 500 ROBO AC/DC w Mains current, effective, A Open circuit voltage, V Application class Protection class Maks 20°C MIG, A/% Maks 20°C TIG, A/% Maks 20°C PLASMA, A/% Duty cycle cooling unit PI 500 ROBO DC w / PI 500 ROBO AC/DC w Cooling capacity (1 l/min.), W WELDING VALUE Dealer stamp:

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.