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FLEX 4000/5000 DUO Inverter-based MIG/MAG with pulse

FLEX 4000/5000 DUO Inverter-based MIG/MAG with pulse

FLEX 4000/5000 DUO Inverter-based MIG/MAG with pulse

Product catalog summary
Overview
The document provides a detailed description of the Migatronic FLEX 4000 and FLEX 5000, advanced digital MIG welding machines designed for high-quality welding across various materials. These machines are equipped with innovative features such as the Quattro Pulse™ technology, Smartcard control, and automatic parameter adjustments to enhance welding efficiency and precision.

Key Features
  • Quattro Pulse™ Technology: Ensures minimal heat input while maintaining full power, allowing for precise welding with reduced thermal impact on materials.
  • Smartcard Control: Offers programmable options for welding operations, enabling easy access to a comprehensive data bank of welding programs.
  • Automatic Adjustments: Self-calibration of key parameters like current, voltage, and gas flow, along with automatic frequency adjustment to prevent weld spatter and short circuits.
  • User-Friendly Interface: Logical control unit with standard icons for quick settings, and ergonomic torch design for ease of use.

Technical Specifications
  • Power Source: Both FLEX 4000 and FLEX 5000 operate on 400 V with varying amperage and duty cycles suitable for different welding demands.
  • Wire Feed Units: MWF 31 units support a wide range of wire diameters and feed speeds, ensuring compatibility with various welding materials.
  • Cooling Unit: The MCU 1250 provides efficient cooling with a 4-liter tank and a flow rate of 1.75 l/min.

Applications and Accessories
  • The machines are adaptable for robotic and automated solutions, with special programs available for specific applications like MIG brazing and welding of high tensile steels.
  • A wide range of accessories, including the MIG Manager® torch and various mounting options, are available to customize the welding setup.

Conclusion
The Migatronic FLEX 4000 and FLEX 5000 are designed to meet the evolving demands of the welding industry, offering advanced digital control, user-friendly operation, and future-proof programmability. These machines are ideal for both manual and automated welding tasks, ensuring high-quality results with efficiency and precision.
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Catalog excerpts

FLEX 4000/5000 DUO Inverter-based MIG/MAG with pulse-1

"Switch on,press and weld" - it is as simple as that, even when it comes to advanced MIG weldingOption: MIGManager > , the advanced ERGO torchSmartcard controls the welding operation and gives access to the complete Migatronic programme data bankFull digital welding machine for all materials - now and in the futureRevolutionaryQuattro PulseΙ ensures full power with a minimum of heat input to the weld poolSelf-calibrationof key para- meters: current, voltage and gas flow >

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FLEX 4000/5000 DUO Inverter-based MIG/MAG with pulse-2

FLEX4000/5000 welding machines live up to theMigatronic vision: "Switch on, press and weld" and feature all imaginable user-friendlyintelligence: adjustment ofthe arc and key parameters such as current, voltage andgas flow, individual hotstartand self-adjusting frequency with consequent automaticadjustment of the machine tovarying stickout. FLEX 4000 and FLEX 5000 meetthe demand for competitiveMIG/MAG quality welding of everthinner materials in all steel and aluminium alloys. Compared withTIG welding similar materials, thepulse MIG process is 6-10 times faster with the two strong digi- tally...

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FLEX 4000/5000 DUO Inverter-based MIG/MAG with pulse-4

The Migatronic FLEX 4000 andFLEX 5000 are programmed witha Smartcard made of robustmaterial and designed like a credit card. The Smartcard holds welding know-how and synergicwelding programmes. Via theSmartcard reader the desired welding programme (standard,editable or tailored for specificwelding jobs) is transferred directly to the data bank of thewelding machine.As standard the FLEX 4000/5000are supplied with Smartcards holding a wide range ofMIG/MAG programmes from Migatronic's programme databank. The data bank is beingcontinuously improved and up- dated in co-operation with leading manufacturers...

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FLEX 4000/5000 DUO Inverter-based MIG/MAG with pulse-5

The FLEX 4000/5000 with standardoverlay foil covering the secondary parameters. ● Automaticadjustment to varying stickout > ● ● Environ-mental andeconomical savings owing to automatic gas flow control Programmelock withpassword > ● Full repro-ducibility ● With or withoutwatercooling ● Individual hotstart > Migatronic's advanced ergonomically correct MIG Manager torch ensuring the welder access to the most important functions and outputs at the torch handle.

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FLEX 4000/5000 DUO Inverter-based MIG/MAG with pulse-6

The FLEX 4000/5000 are equippedwith Migatronic's revolutionaryQuattro Pulseٙ. The machinesoftware produces the optimal droplet pinch-off of the wire, and the result is a shorter arc anda colder weld pool.Quattro Pulse is a unique function that coordinates several pulseenergies and creates a relativelylower average current with perfect penetration. Especially atlow current intensities in thinmaterials the full effect is achieved with a minimum of heat input to the workpiece which, consequently, maintains itsmechanical properties in the best possible way. At the same timeyou will get a TIG-like...

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FLEX 4000/5000 DUO Inverter-based MIG/MAG with pulse-7

The welding machines can beequipped with the self detectingAutotrafo system 220/500 V 50/60 Hz.The large range of accessoriesalso includes the new MIGManager The Migatronic FLEX 4000/5000 issupplied with or without water-cooling and with the Migatronic Dialog torch with ergonomic handle which helps wrist reliefwhen welding. Push-pull torchesfor aluminium welding etc. are also available in the FLEX range. > torch as well as reliefarms, trolleys and sliding bracketsfor wire feed units. > AlSi > ACCESSORIES YOUR EQUIPMENT IS OFHIGH QUALITY WHEN ALL OFIT IS MIGATRONIC BRAND Migatronic'srange of accessoriesfor...

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FLEX 4000/5000 DUO Inverter-based MIG/MAG with pulse-8

POWER SOURCEFLEX 4000FLEX 5000 Mains voltage400 V +/- 15 %400 V +/- 15 % Fuse20 A35 AOpen circuit consu current m ax.25.7 A44.9 AOpen circuit voltage85-90 V90-95 V Duty cycle, 100%, 40C300 A / 32.0 V420 A / 36.8 VDuty cycle, 60%, 40аC350 A / 34.0 V450 A / 38.0 VDuty cycle, 45%, 40C400 A / 36.0 V500 A / 40.0 V (50%) Duty cycle, 100%, 20аC330 A / 35.2 V500 A / 40.0 V Duty cycle, 60%, 20C400 A / 36.0 V Current range DC15-400 A15-500 AProtection class m ption35 W35 WSupply power12.9 kVA17.9 kVA Mains > 1) IP 23IP 23Application class > 2) SS Nor m EN 60974-1/EN60974-10EN60974-1/EN60974-10Di m ensions,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.