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Automatic Y-Shift Pallet Changer

Automatic Y-Shift Pallet Changer

Automatic Y-Shift Pallet Changer

Product catalog summary
Overview: The Automatic Y-Axis Shift Pallet Changer by Midaco Corporation is designed to enhance productivity in vertical machining centers (VMCs) by allowing simultaneous machining and pallet preparation. This system reduces idle time and maximizes efficiency by automatically switching pallets once machining is complete.
Specifications: The system is suitable for traveling column machining centers that do not move in the Y-axis. It features a fully integrated PLC with the machine, allowing operators to program pallet acceleration and deceleration based on fixture weight. The system supports single shuttle operations with a capacity of up to 8000 lbs (3636 kg) and offers repeatability of +/- .0001" (.0025 mm).
Features: The pallet changer includes a keypad for password-protected access, parameter adjustments, manual functions, and diagnostics. The electric servo drive ensures reliable and quick pallet movement. The system allows for easy loading and unloading of heavy workpieces outside the machine and supports emergency job interruptions.
Safety and Options: The system can be equipped with a light curtain option for enhanced safety, preventing pallet changes if the light beams are breached. Various pallet sizes and systems, including manual, rotary, and dual automatic systems, are available to meet different needs.
Customer Feedback: Users report significant productivity increases, with some achieving over 600% improvement. The system is praised for reducing downtime and setup time, enhancing overall manufacturing efficiency.
Technical Specifications: The document provides detailed specifications for different models in the Y-Shift series, including clamping force, receiver weight, pallet thickness, and load capacity. Optional features and customization options are available to suit specific applications.
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Catalog excerpts

Automatic Y-Shift Pallet Changer-1

Automatic Y-Shift Pallet Changer Available with Light Curtain Option For traveling column machining centers which do not move in Y-axis The Automatic Y-Axis Shift Pallet Changer is mounted on one side of your VMC and shifts the pallet along the Y-axis on the shuttle before transferring it into the machine. While one of the two pallets is being milled inside the VMC, the other can be prepared by the machine operator — reducing idle time and maximizing productivity. Once the machining is finished, the pallet changer switches the pallets automatically. Midaco Corporation

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Automatic Y-Shift Pallet Changer-2

Automatic Y-Axis Shift Pallet Changer - Load, unload, inspect and set up parts while alternate pallet is in the machine. Reduce set up time on repeat jobs by dedicating tooling onto pallets. Exchange pallet in seconds with +/- .0001" (.0025 mm) repeatability. Pallets easily interchanged between machines or departments. Fully integrated with CNC machine by using two M-Functions. Shown with Light Curtain Option Three-sided guarding via a light emitter, mirrors and sensors. A pallet change will not occur if the invisible light beams surrounding the shuttle system are breached. - Heavy/large workpieces...

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Automatic Y-Shift Pallet Changer-3

Precision ground steel rails (D) include hardened and ground bushings (E) to assure accuracy and durability. (A) Cast Iron receiver mounts directly to the machine table. (B) Hardened and ground locating pins assure +/- .0001" (.0025 mm) repeatability. Standard Plain cast aluminum pallets (F) offer extreme versatility. (C) MIDACO's patented "Dual Air Blast" blows air up through and accross the contact pads for chip removal. (see inset) Cast Iron, T-Slotted, Tapped Hole and custom pallets are optional. For Traveling Column Machines Where the Table Does Not Move in “Y” When Pallet A comes out of...

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Automatic Y-Shift Pallet Changer-4

Customer Satisfaction Various Systems Available ”'Since I've added 5 MIDACOpallet changers, I've increased my productivity OVER 600%.” ”100% plus increase in productivity without suffering quality. ” "Productivity has increased over 90% and downtime due to loading and unloading parts was greatly reduced.” ”25% savings in job set up time, eliminating lifting of heavy devices such as vises and rotary heads.” ”We have achieved a 2 hour savings in production during an 8 hour shift, a 25% increase in productivity. ” ”I've been in the industry for over 25 years and have seen a lot of different machines...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.