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Automatic Pallet Changer System with Light Curtain Guarding

Automatic Pallet Changer System with Light Curtain Guarding

Automatic Pallet Changer System with Light Curtain Guarding

Product catalog summary
Overview: The document details the features and specifications of MIDACO Corporation's Automatic Pallet Changer System designed for Vertical Machining Centers (VMCs). It highlights the system's ability to increase productivity by allowing part changes outside the VMC while the spindle is operational.
Key Features:
  • Automatic Pallet System: The system integrates with the VMC's PLC, allowing operators to set up the next pallet while the current one is in use. It features a "Pallet Ready" button for seamless operation and programmable pallet acceleration and deceleration based on fixture weight.
  • Electric Servo Drive: Ensures reliable pallet exchange with precision engineering, capable of over 250,000 pallet changes before market release.
  • Light Curtain Guarding: Provides safety with a 3-sided guarding system that prevents pallet changes if the light beams are breached.
Specifications:
  • Capacity: Single shuttle systems support up to 8,000 lbs (3,636 kg), while dual shuttle systems can handle up to 32,000 lbs (14,528 kg).
  • Repeatability: Pallet exchange accuracy is within +/- .0001" (.0025 mm).
  • Compatibility: The system is compatible with CNC machines using two M-Functions and can handle heavy/large workpieces outside the machine.
Additional Features:
  • Trunnion System: Optional for 4th-axis milling.
  • Versatile Pallets: Standard aluminum pallets with optional cast iron and T-slotted versions.
  • Control System: Equipped with Mitsubishi controls for enhanced operation.
Recommendations: MIDACO suggests contacting a sales representative to confirm model specifications and customization options for specific applications. The system is designed for machines with stationary guarding, and some machines may require additional options or customization.
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Catalog excerpts

Automatic Pallet Changer System with Light Curtain Guarding-1

Automatic Pallet Changer System with Light Curtain Guarding Increase productivity and eliminate idle time by changing parts OUTSIDE the VMC on a Pallet Changer while the spindle is cutting. Optional Trunnion System for 4th-Axis Milling on VMC Light Curtain Guarding Retrofits to Any NEW or EXISTING Vertical Machining Center Midaco Corporation

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Automatic Pallet Changer System with Light Curtain Guarding-2

AUTOMATIC PALLET SYSTEMS Quality control tested with over 250,000 pallet changes before bringing product to market. - Load, unload, inspect parts and set up jobs while alternate pallet is in the machine. Reduce set up time on repeat jobs by dedicating tooling onto pallets. Exchange pallet in seconds with +/- .0001" (.0025 mm) repeatability. Pallets easily interchanged between machines or departments. Fully integrated with CNC machine by using two M-Functions. Heavy/large workpieces easily loaded outside the machine. Single shuttle systems up to 8000 lb (3636 kg) capacity* Dual Shuttle systems...

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Automatic Pallet Changer System with Light Curtain Guarding-3

(A) Cast Iron receiver mounts directly to the machine table. (B) Hardened and ground locating pins assure +/- .0001" (.0025 mm) repeatability. (C) MIDACO's patented "Dual Air Blast" blows air up through and across the contact pads for chip removal. (see inset) Precision ground steel rails (D) include hardened and ground bushings (E) to assure accuracy and durability. Standard plain cast aluminum pallets (F) offer extreme versatility. Cast Iron and T-Slotted Cast Iron custom pallets are optional. Light Curtain Guarding All models of the Automatic Pallet Changer System are available with Light...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.