
extract from our online catalogue: esf-1 ultrasonic label and splice sensors current to: 2026-10-09 microsonic GmbH / Phoenixseestraße 7 / 44263 Dortmund / Germany / T +49 231 975151-0 / F +49 231 975151-51 / E [email protected] microsonic® ist eine eingetragene Marke der microsonic GmbH. Alle Rechte vorbehalten. Änderungen vorbehalten.
Open the catalog to page 1esf-1 ultrasonic label and splice sensors The esf-1 fork sensor can detect labels reliably even at high label speeds. Highlights Basics > 3 Teach-in methods > for the detection of labels even outside the standard > Response time < 300 ps: > for use at high web speeds > Housing in fork format with very compact dimensions > QuickTeach > simplified Teach-in process > lO-Link interface> for support of the new industry standard > Smart Sensor Profile > more transparency between lO-Link Devices > Smart Sonic Function > recipe management via lO-Link > UL Listed to Canadian and US safety standards >...
Open the catalog to page 2The functional principle Labels are guided through the fork. An ultrasonic transmitter in the lower leg of the fork beams a fast sequence of pulses through the backing material. The sound pulses cause the backing material to vibrate such that a greatly attenuated sound save is beamed from the opposite side. The receiver in the upper leg of the fork receives this sound wave. The backing material transmits a different signal level from the label. This signal difference is evaluated by the esf-1. The signal difference between the backing material and the label can be very slight. To ensure a reliable...
Open the catalog to page 3A) Learn both backing material and label dynamically During the Teach-in process, the backing material and its labels are guided through the fork at a constant speed. The esf-1 sensor automatically learns the signal level for the labels and for the gaps between the labels. This is the standard Teach-in for labels. B) Separate Teach-in for backing material and labels The signal level difference for the backing material and labels might be very slight. In order to still scan labels with very little difference in signals, Teach-in for the signal levels is done separately: Teach-in is first done...
Open the catalog to page 4Web material is generally processed from a roll. The splice to be detected is hidden somewhere in the roll. There is a separate Teach-in method available for this purpose, in which only the sheeting is learned. The esf-1 detects the level difference at the splice and sets its output. Splice sensor Splice glued on joint can optionally be carried out with the button on the top of the housing or with pin 5 on the unit's connector. the esf-1 learns the material for the duration that the button is pushed or pin 5 is controlled. the esf-1 can optionally be parameterised. Measured values can also be...
Open the catalog to page 5Labels are guided through the fork. The esf-1 reacts to the signal difference between the backing material and the label. IO-Link esf-1 ultrasonic label and splice sensors have a Push-Pull switching output and support IOLink in version 1.1. Smart Sonic Function The sensor has an additional recipe management function integrated via IO-Link. To use this function, the different labels with carrier material are first taught in and the material parameters are stored in the controller. If the label is changed, the operator selects the label type on the controller. The controller then writes the label-specific...
Open the catalog to page 6esf+1 new label sensor Experience speed and precision The new esf+1 ultrasonic label sensors combine a slim, flat housing with maximum positioning accuracy and ultra-fast measurement times. esf-1 ultrasonic label and splice sensors
Open the catalog to page 7esf-1/15/CDF/A scale drawing scale drawing 1 x Push-Pull + 1 x pnp design fork-like design fork-like operating mode lO-Link label/splice detection working range sheeting with weights of < 20 g/m2 up to >> 400 g/m2, metal-laminated sheets and films up to 0.2 mm thick, self-adhesive films, labels on backing material Smart Sensor Profile UL Listed means of measurement pulse operation with ampli tude evaluation operating voltage UB 20 - 30 V d.c., reverse pola rity protection type of connection 5-pin M12 initiator plug label/splice detection working range sheeting with weights of < 20 g/m2 up to...
Open the catalog to page 8output 1 switching output label/splice detected Push-Pull, Ub-3 V, -Ub+3 V,Imax = 100 mA NOC/NCC adjustable, short-circuit-proof Ausgang 2 switching output label/splice detected web break pnp: Imax = 200 mA (Ub-2V) NOC/NCC adjustable, short-circuit-proof synchronisation input teach-in input material aluminium anodized ultrasonic transducer polyurethane foam, epoxy resin with glass contents further versions larger fork width/depth controls 1 push-button<br/>com input scope for settings Teach-in and QuickTeach via LCA-2 with LinkControl IO-Link indicators 1 x LED green: working, 1 x LED yellow:...
Open the catalog to page 9miCrOSOniC esf-1 ultrasonic label and splice sensors
Open the catalog to page 10scale drawing 1 x Push-Pull + 1 x pnp design fork-like design fork-like operating mode lO-Link label/splice detection working range sheeting with weights of < 20 g/m2 up to >> 400 g/m2, metal-laminated sheets and films up to 0.2 mm thick, self-adhesive films, labels on backing material particularities groBere Gabelweite/-Tiefe Smart Sensor Profile UL Listed means of measurement pulse operation with ampli tude evaluation operating voltage UB 20 - 30 V d.c., reverse pola rity protection type of connection 5-pin M12 initiator plug label/splice detection working range sheeting with weights of < 20...
Open the catalog to page 11output 1 switching output label/splice detected Push-Pull, Ub-3 V, -Ub+3 V,Imax = 100 mA NOC/NCC adjustable, short-circuit-proof Ausgang 2 switching output label/splice detected web break pnp: Imax = 200 mA (Ub-2V) NOC/NCC adjustable, short-circuit-proof synchronisation input teach-in input material aluminium anodized ultrasonic transducer polyurethane foam, epoxy resin with glass contents further versions larger fork width/depth controls 1 push-button<br/>com input scope for settings Teach-in and QuickTeach via LCA-2 with LinkControl IO-Link indicators 1 x LED green: working, 1 x LED yellow:...
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