Vacuum

Vacuum
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Vacuum

Product catalog summary
Overview of Micro-Epsilon Sensors in Vacuum Environments
  • Vacuum Areas: Sensors are designed for use across various vacuum levels, including low, medium, high, and ultra-high vacuum (UHV).
  • Typical Industries: These include aerospace, research and development, semiconductors, optics, welding, and coating technology.
  • Requirements: Sensors must endure the high demands of vacuum environments, necessitating specific materials and manufacturing processes to ensure performance and safety.
  • Measurement Variations: Measurements can be conducted within a vacuum or from outside onto a vacuumed environment.
Catalog Product OEM Solutions
  • Optical Sensors: Includes laser displacement sensors (optoNCDT), confocal chromatic sensor systems (confocalDT), and high-precision white light interferometers (interferoMETER).
  • Electromagnetic Sensors: Eddy current-based inductive sensors (eddyNCDT), capacitive sensors (capaNCDT), and magneto-inductive displacement sensors (mainSENSOR).
  • Color and Fiber-Optic Sensors: Fiber-optic sensors (optoCONTROL CLS) and true color measuring systems (colorSENSOR CFO).
Measuring in a Vacuum
  • Subsystem in a Vacuum: Optical sensors like optoNCDT and confocalDT are used for precise, non-contact measurements with high accuracy and stability.
  • Electromagnetic Sensors: EddyNCDT and capaNCDT sensors offer non-contact displacement and distance measurement, suitable for harsh conditions and high vacuum levels.
  • Color and Fiber-Optic Sensors: Designed for high repeatability and speed, suitable for high vacuum environments.
Measuring from Outside onto Vacuumed Environment
  • Optical Sensors: Laser displacement sensors and confocal chromatic systems are used for external measurements.
  • Color Sensors: True color sensors and color measuring systems are employed for precise color detection.
Key Features and Advantages
  • High-performance sensors suitable for ultra-high vacuum environments.
  • Customizable solutions to meet specific customer requirements.
  • Manufactured in ISO 6 class clean rooms with rigorous cleanliness and safety checks.
  • Robust design for integration in industrial environments.
Fiber-optic Sensor CFS: The CFS series is noted for its compact and robust design, with models available for vacuum applications. Key specifications include:
  • Working distances ranging from 20 mm to 320 mm.
  • Measurement spot diameters from Ø 0.8 mm to Ø 11 mm.
  • Maximum tilt angles up to ±45°.
colorSENSOR CFO: This sensor is used for measuring glass/film coatings and speed measurement in vacuum conditions.
optoCONTROL CLS: Designed for notch and edge detection on glass wafers, both coated and uncoated, with the capability to measure from outside the vacuum chamber.
Optical Sensors and Measurement Technologies:
  • optoNCDT: Offers over 70 standard models with measuring ranges from 2 mm to 1000 mm, suitable for semiconductor technology.
  • optoCONTROL: Utilizes transmitted light method for precise measurements, applicable in vacuum environments.
  • confocalDT: Provides high precision and dynamics in confocal chromatic measurement, suitable for semiconductor applications.
Color Sensors:
  • colorSENSOR: Compact and robust, ideal for high-temperature and confined spaces, used in coating technology.
  • colorCONTROL: Inline color measuring system with high accuracy, suitable for production environments and laboratory use.
Applications and Industries: Micro-Epsilon sensors are used across various industries for quality assurance, predictive maintenance, process monitoring, and automation. They are integral to improving products and processes in machine building, automated production lines, and OEM solutions.
Conclusion: Micro-Epsilon offers a comprehensive range of sensors and systems for precise measurement tasks in core industries, enhancing product quality and process efficiency.
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Catalog excerpts

Vacuum-1

Sensors & Applications Vacuum More Precision.

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Vacuum-2

Micro-Epsilon sensors in a vacuum ■ Vacuum areas ■ Measuring from outside onto the vacuum

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Vacuum-4

The high-performance and robust sensors from Micro-Epsilon can be used up to ultra-high vacuum (UHV). Pressure ranges Pa mbar Low vacuum Medium vacuum High vacuum Ultra-high vacuum 1) Source: iTeh STANDARD PREVIEW, 2019. Complies with ISO 3529-1:

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Vacuum-5

Typical industries Welding technology Coating technology

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Vacuum-6

The vacuum-compatible and robust sensors from Micro-Epsilon withstand the high demands of a vacuum environment. The lower the desired pressure, the higher the demands on the materials in the vacuum. High and ultra-high vacuums place particularly high demands on the components used and therefore also on the measurement technology. Micro-Epsilon offers customized sensors according to individual customer specifications. The high-performance and robust vacuum sensors from Micro-Epsilon are manufactured in an ISO 6 class clean room. Regular checks using TENAX and particle probes, for example, enable...

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Vacuum-7

Measurement variations Measuring in a vacuum In this application, part of the system is in a vacuum. Variant 1: Both the sensor and the vacuum-compatible cable are fed into the vacuum chamber via a vacuum feedthrough. Variant 2 (customized sensor): Only the sensor is in a vacuum. The sensor acts as a vacuum feedthrough and can also be developed according to customer requirements. Stringent requirements must be met when measuring in a vacuum. In the first two variants, the controller is always located outside the system. Measuring from outside onto vacuumed environment Here, the sensor, the cable,...

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Vacuum-8

Measuring in a vacuum Subsystem in a vacuum // Optical sensors optoNCDT ■ Compact laser triangulation displacement sensor for fast and precise measurements ■ Non-contact displacement and distance measurement with large measuring ranges ■ High accuracy on numerous surfaces ■ Compact design and easy mounting The optoNCDT laser sensors are extremely compact and have a fully integrated controller. This makes mounting and wiring quick and easy. These laser sensors can therefore be easily integrated even in confined installation spaces. [1] FSO = Full Scale Output; the specified data apply to white,...

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Vacuum-9

Additive manufacturing Research and development Laser welding in a vacuum Semiconductor technology Honing and lapping of wafers

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Vacuum-10

Measuring in a vacuumSubsystem in a vacuum // Optical sensors confocalDT ■ Distance and thickness measurement ■ Ultra-small light spot ■ Large tilt angle ■ Suitable up to ultra-high vacuum The confocalDT sensors are designed with passive components and therefore do not emit any heat into the environment. Micro-Epsilon offers sensors, cables, and accessories especially for use in a vacuum and suitable for the respective specification (clean room, vacuum, ultra-high vacuum UHV). Vacuum-compatible sensors are available with various measuring ranges, both with axial and radial beam paths. Static...

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Vacuum-11

Wafer production Mask positioning Display production

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Vacuum-12

Measuring in a vacuum Subsystem in a vacuum // Optical sensors ■ Absolute distance measurement with nanometer accuracy ■ Multi-peak distance measurement and multi-layer thickness measurement ■ Precise thickness measurements, regardless of the distance of the sensor ■ High signal stability ■ Suitable up to ultra-high vacuum The industrial-grade white light interferometer consists of a robust sensor, a highly flexible sensor cable, and a controller in an aluminum housing that can be attached to a DIN rail. Due to its robust design, the interferometer can also be integrated in industrial environments....

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Vacuum-13

Wafer production Mask positioning in lithography

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Vacuum-14

Measuring in a vacuum Subsystem in a vacuum // Electromagnetic sensors ■ Inductive sensors (eddy current) for displacement, distance, position ■ Non-contact displacement and distance measurement ■ High frequency response for dynamic measurements ■ Temperature-stable, ideal for harsh environmental conditions ■ Catalog sensors up to medium vacuum, OEM products up to ultra-high vacuum The eddyNCDT displacement sensors are designed for non-contact detection of displacement, distance, position, oscillation, and vibration. Eddy current sensors from Micro-Epsilon are considered to be particularly robust...

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Vacuum-15

Applications IIS Vibration measurement wmmm Positioning tasks for wafers or webs MM! HR asms Lithography Coating technologies Aerospace

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Vacuum-16

Measuring in a vacuumSubsystem in a vacuum // Electromagnetic sensorscapaNCDT ■ Capacitive displacement sensors for industrial measuring tasks ■ Highly precise even with temperature fluctuations ■ Ideal for long-term stable measurements ■ Suitable up to ultra-high vacuum Capacitive displacement sensors are often used in vacuum environments or in clean rooms. In a particle-free environment, the capacitive sensors from Micro-Epsilon achieve a resolution in the sub-nanometer range. The capaNCDT sensors are used for distance and thickness measurement on conductive objects. They are therefore ideally...

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Vacuum-17

Lenses / Optics adjustment Wafer production Cathode alignment on the electron accelerator Wave impact measurement in a vacuum Set-up tool for bonding processes / Position between two prismatic bodies E-motor test bench Expansion measurement Alignment of satellite equipment 3D printing / laser sin

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Vacuum-18

mainSENSOR ■ Robust sensor design ■ Flexible sensor concept ■ Suitable up to high vacuum Magneto-inductive sensors measure the distance on permanent magnets and are therefore able to measure through non-ferromagnetic materials, especially metals such as aluminum and stainless steel. This is a decisive advantage for applications in closed systems or housings, as the sensor and magnet can be housed separately. For example, the magnet can be mounted in a harsh environment and the sensor in a safe area. Start of measuring range 1 ... 5 mm 1 mm 1.5 mm Temperature stability < 250 ppm FSO/K < 500 ppm...

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Vacuum-19

Expansion measurement in autoclaves Displacement measurement in compressors

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