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Surface Finishing

Surface Finishing

Surface Finishing

Product catalog summary
Overview
This document provides an overview of various sensor applications in surface finishing, color recognition, and inspection processes, particularly focusing on the use of color sensors from Micro-Epsilon.
Specifications and Applications
  • Inspection of Interior Coating in Aluminum Cans: The colorSENSOR CFO200 is used to monitor the presence of interior varnish in aluminum cans, utilizing fiber optic sensors to prevent corrosion and reactions with the filling media.
  • Distinction of Shiny Nuts: The colorSENSOR CFO100 is employed in machining centers to differentiate between glossy nuts made of aluminum and tin, ensuring high accuracy in detection and measurement.
  • Precision Color Measurement on Coated Metals: The colorCONTROL ACS7000 provides inline color measurement with high precision, suitable for various surfaces including reflecting, transparent, and curved.
  • Color Distinction of Aluminum Rims: The colorCONTROL ACS7000 system is used for automatic recognition of color shades in incoming goods, ensuring reliable color matching.
  • Color Measurement on Coated Metal Strips: The ACS7000 spectrometer measures color shades on metal strips post-coating, offering excellent accuracy and integration capabilities.
  • Color Measurement on Coated Glass: The colorSENSOR CFO200 inspects anti-reflection coatings on lenses, detecting color variations to ensure coating quality.
  • Color Shade Inspection of Flat Glass: The ACS7000 with ACS3 sensor head inspects glass colors and shades, transmitting color values for quality control.
Key Features
  • High measurement speed and color accuracy for dynamic processes.
  • Large color memory for different test batches.
  • Optimized sensor models for various surfaces.
  • High measuring rate ideal for quality assurance and documentation.
Conclusion
Sensors from Micro-Epsilon play a crucial role in enhancing product quality and process efficiency across various industries, offering solutions for quality assurance, predictive maintenance, and automation.
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Catalog excerpts

Surface Finishing-1

Sensors & Applications Surface Finishing More Precision

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Surface Finishing-2

Recognition and distinction of colors

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Surface Finishing-3

Distinction of shiny nuts In fully automatic machining centers, the reliable distinction of supplied parts is state of the art. Measurement objects with shiny surfaces in particular place high demands on sensors. Here, colorSENSOR CFO100 sensors are used to reliably differentiate between glossy nuts made of aluminum and tin. Therefore, an optical fiber is guided to the measuring point. The high accuracy of the CFO100 sensor then enables the reliable detection of the respective metal and transfers the measured value to the processing machine. Sensor: colorSENSOR CFO100 Aluminum cans are painted...

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Surface Finishing-4

Precision color measurement on coated metals

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Surface Finishing-5

■ Inline color measurement at the highest precision ■ Optimized sensor models for different surfaces, e.g. reflecting, transparent, curved ■ High measuring rate, ideal for quality assurance and documentation in the processing line Color distinction of aluminum rims In the automatic inspection of incoming goods, identical color shades must be assigned reliably in order to be able to match identical color pairs. For fully automatic recognition of colors, the colorCONTROL ACS7000 color measuring system is used. It recognizes bright and dark color shades in order to ensure the reliable assignment...

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Surface Finishing-6

Color measurement on coated glass

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Surface Finishing-7

Recognition of anti-reflection coating on lenses Optical surfaces of many lenses have an anti-reflection coating which should reduce surface reflections. These anti-reflective layers must be applied evenly; otherwise undesired color gradients may occur which might impair the function of the lens. In order to inspect the visual color impression (green-blue for highly sophisticated coatings) and the coating quality, colorSENSOR CFO200 color sensors are used. Equipped with the A1.1 sensor head (total reflection/angle of incidence=angle of reflection). Due to the high resolution, they detect even...

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Surface Finishing-8

Sensors and systems for displacement, distance and position Sensors and measurement devices for non-contact temperature measurement Measuring and inspection systems for metal strips, plastics and rubber Optical micrometers and fiber optics, measuring and test amplifiers Color recognition sensors, LED analyzers and inline color spectrometers 3D measurement technology for dimensional testing and surface inspection More Precision Whether it is for quality assurance, predictive maintenance, process and machine monitoring, automation or R&D – sensors from Micro-Epsilon make a vital contribution to...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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