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Structural Monitoring and Building Material Production

Structural Monitoring and Building Material Production
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Structural Monitoring and Building Material Production

Product catalog summary
Overview
Infrastructure buildings are under increasing stress, necessitating reliable evaluations of safety and residual useful life. Current structural information is often inadequate, but precise sensors can provide accurate data for load-bearing safety, serviceability, and fatigue safety.
Sensor Technologies
  • inertialSENSOR: Provides precise inclination and acceleration measurements with high accuracy and stability, even in fluctuating temperatures.
  • thermoMETER: High-performance pyrometers for industrial applications, with temperature ranges from -50°C to 1100°C, ensuring signal stability.
  • wireSENSOR: Robust draw-wire sensors for displacement and position measurements up to 30m, suitable for confined spaces.
  • optoNCDT ILR: Laser distance sensors for large ranges, providing precise measurements on various surfaces.
Applications in Structural Monitoring
  • Bridge Maintenance: wireSENSORs ensure synchronous lifting during maintenance to prevent torsion forces.
  • Tidal Influence Monitoring: eddyNCDT sensors measure tidal effects on buildings, even in saltwater environments.
  • Crack Monitoring: LVDT displacement sensors connected to MSC controllers monitor structural cracks.
  • Building Inspection: Eltrotec video endoscopes provide reliable inspection results with dual-view capabilities.
  • Pipeline Monitoring: wireSENSORs and optoNCDT ILR sensors monitor pipeline extensions due to thermal effects.
  • Concrete Deflection Monitoring: Laser sensors detect deflection during casting, triggering additional supports if limits are exceeded.
  • Thermal Expansion Monitoring: optoNCDT ILR3800 sensors monitor reinforced concrete walls in energy storage systems.
  • Distance Monitoring: optoNCDT ILR3800 sensors measure distances on bridges and wind turbines, aiding in predictive maintenance.
  • Wind Turbine Monitoring: Sensors detect tower movements and sway, ensuring operational safety.
  • Silo Level Measurement: optoNCDT ILR3800 sensors measure bulk material levels in silos to prevent production downtimes.
  • Diving Platform Displacement: wireSENSORs ensure precise height adjustments in competitive sports platforms.
  • Facade Position Monitoring: optoNCDT ILR3800 sensors detect facade movements during construction.
Building Automation and Material Production
  • Color Inspection: colorSENSOR CFO gauges evaluate liquid colors for quality control.
  • Black Ice Detection: thermoMETER FI pyrometers detect ground temperature changes for traffic safety.
  • Railway Sleeper Quality Assurance: scanCONTROL and thermoMETER sensors ensure sleeper quality during production.
  • Plasterboard Production: optoCONTROL laser micrometers ensure dimensional accuracy in board cutting.
  • Facade Glass Color Testing: colorCONTROL ACS sensors monitor glass tint during production.
  • Strip Process Color Inspection: colorSENSOR CFO gauges detect color deviations in insulation and plasterboard production.
  • Sectional Door Dimensional Accuracy: scanCONTROL scanners ensure precise tongue and groove profiles.
  • Mineral Wool Thickness Measurement: Ensures quality by maintaining insulating properties through precise thickness control.
Material Thickness Measurement
To optimize material thickness and reduce waste, two optoNCDT laser sensors measure thickness on two tracks before the milling cutter. If larger safety distances are needed, optoNCDT ILR3800 laser distance sensors are used. The thickness is calculated from the distance between the mineral wool and the sensor, and the data is transferred to the control system.
Color Measurement of Cement Powder
During cement powder production, discoloration can indicate quality issues. The color is tested after initial cooling using the colorSENSOR CFO100. If the color is within the reference range, cooling continues; otherwise, the powder is removed from the process.
Material Analysis & Testing
Micro-Epsilon provides solutions for inspection and long-term monitoring, suitable for small and large measuring ranges, and ideal for multi-channel evaluations.
Geometric Testing of Building Materials
Inductive displacement sensors from Micro-Epsilon are used for geometric testing of building materials, offering high measurement accuracy. The MSC controller allows synchronous recording of multiple measurement signals.
Deformation Measurement
Special measuring systems with laser distance sensors detect component deformations under load. These systems provide highly accurate data to create an overall deformation profile.
Stress Tests in Rotor Test Bench
Rotor blades for wind turbines are tested for deformation using draw-wire sensors, which measure deflection and torsion. These sensors operate within measuring ranges of 3 m to 10 m, providing digital signals for further simulations.
Precision and Applications
Sensors from Micro-Epsilon contribute to quality assurance, predictive maintenance, process monitoring, automation, and R&D. They offer solutions for displacement, distance, position, non-contact temperature measurement, and more, across various industries.
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Catalog excerpts

Structural Monitoring and Building Material Production-1

Sensors & Applications Structural Monitoring and Building Material Production More Precision

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Structural Monitoring and Building Material Production-3

Due to increasing requirements, infra-structural buildings are successively subjected to greater stress. This increasingly confronts owners with the task of evaluating their building stock in terms of safety and the residual useful life derived from it. Reliable statements regarding load-bearing safety, serviceability and fatigue safety are therefore necessary for further use. However, current information regarding the structural properties is often insufficient or incomplete. With our sensors, the required information can be obtained accurately and reliably with an easily adaptable, modular...

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Structural Monitoring and Building Material Production-4

Ideal for inspection and long-term monitoring Robust designs for outdoor use Detection in small and large measuring ranges

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Structural Monitoring and Building Material Production-5

Lift height measurement in heavy-duty lifters The supports on bridges must be renewed from time to time. The supports bear the weight of the bridge superstructure and absorb vibrations and expansions of the bridge. As the properties of the rubber bearings change over time, they must be replaced regularly. For such maintenance work, the bridge piers are lifted by 10 to 15 mm with heavy-duty lifters. After the maintenance work has been completed, the superstructure is lowered onto the new supports. When lifting bridges, it is important that the lifting process is absolutely synchronous so that...

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Structural monitoring Capacitive spirit level for high-precision position measurements The CHLS4 capacitive hydrostatic levelling system from Micro-Epsilon is based on the hose level principle and is used to monitor changes in the height of building parts and pipe systems. The sensor system detects minute changes in height through changes of a correlating water level with submicron accuracy. The CHLS4 is used, for example, in particle accelerators. It checks the position of the tubes or the position of the concrete foundations in relation to each other. Since the change in position has to be...

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Structural Monitoring and Building Material Production-7

Monitoring the deflection of concrete ceilings Laser sensors from Micro-Epsilon are used to measure the deflection of concrete slabs during casting. Depending on the accuracy requirements and measuring range, laser triangulation sensors or laser distance sensors are used. These sensors detect and log the deflection with high precision. If the deflection exceeds the defined limit values, additional supports are installed. Monitoring the extension of pipelines Pipelines in power plants are exposed to high pressures and temperatures. These extreme loads cause the pipes to vibrate and result in thermal...

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Structural Monitoring and Building Material Production-8

Structural monitoring  Compact sensors with large measuring ranges  Ideal for predictive maintenance  High accuracy and stabil

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Structural Monitoring and Building Material Production-9

Nacelle movements The changes in distance between the nacelle and the ground are used to monitor tower swayings. For this purpose, optoNCDT ILR3800 laser distance sensors are mounted in the nacelle and measure down to the ground. Their high signal stability even on weakly reflecting surfaces ensures reliable measurement results. Measurements on the foundations of wind turbines To detect tower movements of wind turbines, several laser triangulation sensors measure the distance from the base ring to the foundation. Due to the high measuring rate and accuracy, changes are reliably detected. If the...

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Structural Monitoring and Building Material Production-10

Structural monitoring Filling level measurement in silos Accurate quantity measurement of bulk material or plastic granulate is a decisive factor for the smooth running of production and logistics processes. In order to avoid production downtimes due to a lack of material, the filling levels in the storage silos are therefore detected automatically. Laser distance sensors from Micro-Epsilon impress here with high measurement accuracy. These laser sensors are mounted on the ceiling of the silo and measure continuously down to the silo bottom. The laser distance sensors precisely measure the distance...

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Structural Monitoring and Building Material Production-11

Monitoring the position of the facade during construction optoNCDT ILR3800 laser sensors are used for distance measurements of listed facades. These sensors provide high measurement accuracy even on weakly reflective surfaces such as masonry. Due to their large measuring range, they measure the distance on selected facade points even from a great distance. This is how masonry movements that occur due to construction machinery or loads can be quickly detected. The distance values are recorded and output as an alarm signal in the event of limit value deviations. Displacement measurement in hydraulic...

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Structural Monitoring and Building Material Production-12

Building automation  Reliable measurement with high accuracy  Ideal for process automation  Indoor and outdoor

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Structural Monitoring and Building Material Production-13

Color inspection of liquids colorSENSOR CFO gauges are used for the evaluation of industrial water and other liquids. These measure the color of the liquid from the outside based on the transmitted light prinple. Special models also measure from the inside. The sensor’s high accuracy enables the reliable detection of even the smallest deviations. Thus turbidity, foreign liquids or the degree of purity of different liquids can be detected. Black ice detection for automatic traffic guidance systems In order to increase safety at safety-relevant points, non-contact infrared pyrometers are installed...

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Structural Monitoring and Building Material Production-14

Production of building & construction materials  Smart sensors for quality inspection and process monitoring  High accuracy and speed  Ideal for process automation  Indoor and outdoo

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Structural Monitoring and Building Material Production-15

Quality assurance in the production of railway sleepers 3D measuring systems are used for the inline quality inspection of railway sleepers. The systems consist of a gantry construction mounted on the forming station above the conveyor system. Two scanCONTROL laser profile sensors travel along the axes of the gantry and scan the sleepers from above. Software is used to compile the data into a 3D image and to determine the specified measured values. The measurement data for the sleepers is assigned to the respective metal mold and stored in the database. In addition, non-contact temperature sensors...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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