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Sensors & Applications Plastics Industry
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Catalog excerpts

Sensors & Applications Plastics Industry - 1

Sensors & Applications Plastics Industry

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Sensors & Applications Plastics Industry - 3

Sensors and measuring systems for plastics production Miniaturization and increased production speeds together with rising economic efficiency are the determining factors in the production and processing of plastics. Quality, function and touchscreen communications of the final product require reliable measurement and inspection procedures in every manufacturing stage. Compact and high speed sensors ensure highest reliability in almost any area where high precision is expected - from machine monitoring to fully automatic quality control of the final product. High-end laser scanner for high...

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Sensors & Applications Plastics Industry - 4

Thickness & geometry measurements Two-sided thickness measurement With band-shaped films and sheets, it is sensible to carry out a two-sided thickness measurement. Two displacement sensors are arranged opposite to one another in order to detect the material thickness. This measurement arrangement is particularly suitable for high speed measurements and fluttering materials. Micro-Epsilon offers both sensors and turnkey systems for two-sided thickness measurement. Measuring system: thicknessCONTROL

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Sensors & Applications Plastics Industry - 5

One-sided thickness measurement of films In its sensor housing, the combiSENSOR combines an eddy current displacement sensor and a capacitive displacement sensor. This unique sensor concept enables one-sided thickness measurement of electrically non-conductive materials on metallic objects. Its field of application is the thickness measurement of plastic film or of plastic coating on metal plates. The sensor is connected to the controller via a cable, which processes and calculates the signals in order to output these via interfaces. Thickness profile measurement of strips and plates The...

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Sensors & Applications Plastics Industry - 6

colorSENSOR CFOIOO / CFO200 ■ High measurement speed for dynamic processes ■ Large color memory for different test batches ■ High color accuracy ■ High measuring rate, ideal for quality assurance and documentation in the processing line

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Sensors & Applications Plastics Industry - 7

Inline color monitoring of plastic bottles Plastic bottles are frequently manufactured in different shapes and sizes. In this respect, color homogeneity is indispensable particularly with brand products. Due to different bottle shapes, distancedependent color deviations occur which must be compensated for by the color sensor. Therefore, colorSENSOR CFO200 sensors are used as they offer a multi-teach function combined with a high measuring rate and color accuracy. With more than 320 colors in 256 color groups, different production batches and variants can be detected reliably. Sensor:...

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Sensors & Applications Plastics Industry - 8

colorCONTROL ACS ■ Inline color measurement at the highest precision ■ Optimized sensor models for different surfaces, e.g., reflecting, transparent, curved ■ High measuring rate, ideal for quality assurance and documentation in the processing line

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Sensors & Applications Plastics Industry - 9

Photo: University Duisburg-Essen, Institute for Product Engineering, Chair for Construction and Plastics Machinery Inline color measurement of transparent films As well as color fluctuations, streaks can occur during production. With translucent films it is possible to measure the color based on the transmitted light principle. The colorCONTROL ACS7000 measures the film color inline at high speed and at maximum precision. Sensor: ACS3 transmission sensor, colorCONTROL ACS7000 Inline color measurement of injection-molded plastic parts In plastics injection molding, color measurement can be...

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Sensors & Applications Plastics Industry - 10

Non-contact temperature measurement moldCONTROL thermal imaging camera at the traverse of a handling system Thermography for injection molding processes moldCONTROL is a thermography solution for recognizing quality fluctuations in injection molding production. The compact, industrial thermal imaging camera captures a thermal image of the component directly after the injection molding process. The software compares the infrared images associated with the component (actual) to stored references (target). The identified temperature differences provide the basis for a good/bad decision...

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Sensors & Applications Plastics Industry - 11

Temperature measurement in the plastics industry Micro-Epsilon offers a wide range of non-contact, infrared thermometers and thermal imagers, which enable precise temperature measurement. The infrared measuring devices are used in a wide range of applications: xtrusion of blown film, flat film and plates E Thermoforming Laminating and embossing Injection molding Coating Plastics welding Ambient radiation is reflected by plastic film Ambient radiation “penetrates” plastic film Infrared radiation also penetrates thin film and distorts the intrinsic radiation of the film. The infrared CT-P3...

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Sensors & Applications Plastics Industry - 12

surfaceCONTROL ■ Measurement & inspection of diffuse reflecting measurement objects ■ Continuous process monitoring ■ Detection of different shape defects ■ Clear definition of the failure criteria in supplier relations ■ Objective evaluation of the deviations ■ Less working steps, reduced reconditioning and reject costs ■ Optical error marking on the component with back projection

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Sensors & Applications Plastics Industry - 13

Fuel filler flap inspection One component that many automotive manufacturers and suppliers produce in plastic is the fuel filler cap. As fuel filler flaps are positioned in a prominent location, the surface must meet the high quality requirements. During production, small sink marks can appear on the visible side of the flap. These are only a few micrometers deep but visible to the human eye depending on the painting. The surfaceCONTROL is used for surface inspection of fuel filler flaps. Both in production monitoring and when inspecting incoming goods, the system reliably detects and...

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Sensors & Applications Plastics Industry - 14

scanCONTROL ■ 2D/3D laser scanner ■ High resolution profile measurement ■ Ready for dynamic measurement tasks ■ Compact with integrated controller ■ Red laser and patented blue laser

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Sensors & Applications Plastics Industry - 15

Inspection of protruding adhesive beading Maximum height of protrusion is limited dhesive drops on shiny surfaces are also recognized A Inspection of liquid adhesive Defect recognition on worktops Foreign bodies, uneven distribution of the adhesive or unevenness when closing may produce open joints between the worktops and the sidebars. The scanCONTROL laser profile sensors check if there are open joints and detect their gap size. Dimensional measurement of extremely small, mechanical structures While the plastic components are fed into the line, the laser scanner detects the dimensions of...

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