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Optical precision micrometers // optoCONTROL

Optical precision micrometers // optoCONTROL
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Optical precision micrometers // optoCONTROL

Product catalog summary
Overview
optoCONTROL optical precision micrometers are designed for high-resolution and accurate measurements, suitable for a range of applications with measuring ranges from 2 to 95 mm. They are compact, capable of high measuring rates, and ideal for dynamic measurement tasks.
General Information
These micrometers operate on the transmitted light principle, using a parallel light curtain for precise two-dimensional measurements. They are wear-free, ensuring long service life and reliability.
Technology and Features
optoCONTROL micrometers come with predefined measurement programs for quick setup. They measure variables such as diameter, gap, height, and position, and offer versions with light quantity measurement for enhanced accuracy.
Applications
Used in thickness measurement of films and rubber strips, web edge control, and more, these micrometers handle large distances and semi-transparent objects effectively.
Special Fields of Application
Customizable for specific applications with options like individual cable lengths and deflecting mirrors, they are suitable for large measuring ranges and object-independent measurements.
Accessories and Integration
Micro-Epsilon provides interface modules, cables, and accessories for extended functionality. The devices support interfaces like USB, RS422, Ethernet/IP, Profinet, and EtherCAT for easy integration.
Selection Criteria
Available in various models with different measuring ranges and resolutions, they are designed for easy installation and offer synchronizable sensors for large diameter measurements.
Quality Assurance
Each sensor is calibrated before delivery with a calibration protocol, ensuring quality and reliability.
Conclusion
optoCONTROL micrometers provide high accuracy and reliability for industrial applications, with advanced features and customizable options for precise measurement tasks.
Specifications
Details include models like optoCONTROL 1200/1201, 2520-46, and 2520-95, characterized by compact design, high measuring rate, and precision. They offer flexibility in measurement distances up to 2 meters and feature a laser class 1M for safety.
Procedures
A warm-up period of 180 minutes at 20°C is required for optimal performance. Measurements are configurable via a web interface.
Standards and Norms
Compliant with DIN EN 60825-1: 2015-07 for laser safety and DIN EN 60529 for protection class IP64, designed to withstand shock and vibration.
Recommendations
For gap measurements between 50 to 400 µm, a regulated controller is recommended. Suitable for counting tasks and roundness measurements.
Key Features
Includes Ethernet, EtherCAT, RS422, and PROFINET interfaces, integrated controllers, and multiple measurement modes.
Accessories
Interface modules like IF2001/USB and IF2008/ETH facilitate sensor integration into networks.
Critical Information
Operates within 0 to +50°C, requires +24 VDC supply voltage, housed in aluminum, with power consumption under 1A.
Interface Modules and Accessories
Includes IF2008PCIe for PCs, IF2035 for Industrial Ethernet, and IF1032/ETH for analog to Ethernet connections.
Special Features
  • IF2008PCIe: Captures 4 digital signals and 2 encoders.
  • IF2008E: Expands to include 2 digital, 2 analog signals, and 8 I/O signals.
  • IF2035: Supports RS422/RS485 interfaces with a 4-fold oversampling function.
Connection and Power Supply
Includes connection cables, power supply units like PS2031 and PS2020 for different requirements.
Basics & Selection Criteria
Operates on the shadow casting/ThruBeam principle, measuring target contours with high accuracy, using semiconductor lasers and complying with laser class standards.
Applications
Micro-Epsilon provides sensors for displacement, distance, position measurement, non-contact temperature measurement, and 3D measurement technology for dimensional testing and surface inspection.
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Catalog excerpts

Optical precision micrometers // optoCONTROL-1

More Precision optoCONTROL // Optical precision micrometers

 Open the catalog to page 1
Optical precision micrometers // optoCONTROL-2

Optical precision micrometer with high resolution optoCONTROL Small and compact with extremely high measuring rate for highly dynamic measurement tasks Highest resolution and accuracy for highest requirements Distance-independent measurement for easy integration Measuring ranges from 2 to 95 mm for very small and very large measuring objects Simultaneous output of several values for multi-segment measurements Micrometer for thickness measurement of films and rubber strips Measuring system detects the X/Y position of a sewing machine needle Web edge control of an electrode film Deflection and...

 Open the catalog to page 2
Optical precision micrometers // optoCONTROL-3

General information Technology Special features Application examples Miniature sensors for high speed applications Alignment optoCONTROL 1200 optoCONTROL 1200/90 optoCONTROL 1201 Measuring range Measuring rate Measurement modes Precise laser micrometers for automation & production monitoring Alignment optoCONTROL 2520-46 optoCONTROL 2520-46/90 optoCONTROL 2520-95 optoCONTROL 2520-95/270 Measuring range Measuring rate Measurement modes Accessories Interface modules, cables and accessories Basics and selection cr

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Optical precision micrometers // optoCONTROL-4

■ Measuring principle & fields of application Micrometers from Micro-Epsilon operate according to the transmitted light principle (ThruBeam). Here, the transmitter produces a parallel light curtain that is transmitted via a lens arrangement into the receiver unit. The beam is interrupted if an object is in the light path. The resulting shadowing is detected by the receiving optics and output as geometrical value. These three series use several ThruBeam technologies to serve the widest possible range of applications. Most optical micrometers are used for two-dimensional measurements in production...

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Optical precision micrometers // optoCONTROL-5

Large distance between transmitter and receiver To cover a large measuring range or to measure from a great distance to the measuring object, optical micrometers from Micro-Epsilon are particularly suitable. This allows distances of up to two meters between transmitter and very large objects to be measured with high accuracy. Measurement of a railroad wheel Special fields of application For special fields of application and larger purchase quantities, all optoCONTROL ODC sensor model series can be customized. This includes for example: Individual cable lengths with modified cable outlet Version...

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Optical precision micrometers // optoCONTROL-6

Selection criteria optoCONTROL Numerous measuring ranges for versatile measurement tasks Optical precision micrometers of the optoCONTROL series are available with different measuring ranges and are ideally suited for industrial applications. More than 10 standard models with measuring ranges from 2 – 95 mm cater for a large number of applications across many different industries. Unique operating concept for quick and easy commissioning The optoCONTROL 2520 micrometers are operated using an intuitive web interface, which can be accessed via a standard web browser. This enables readings and limit...

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Optical precision micrometers // optoCONTROL-7

Angle variants The 90° variant enable the installation even in confined spaces. For integration in machines where the available space is very limited, the angled micrometer variants are ideal. Modern interfaces for integration into machines and systems Numerous interface and signal processing units extend the field of application of the Micro-Epsilon micrometers. The interface modules are used to convert the sensor signals into digital or bus-compatible interfaces. This enables interfaces such as USB, RS422, Ethernet/IP, Profinet and EtherCAT. Synchronizable sensors for large diameter measurement,...

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Optical precision micrometers // optoCONTROL-8

Applications optoCONTROL Parameter monitoring of continuous loop strap for cable ties It is essential that the “width” and “height” of the cable ties are monitored concurrently and constantly during the production of these endless cable ties. These values are crucial to ensure a consistently good and reliable binding result. Monitoring of specific product parameters during the entire process is pivotal in ensuring the quality and uniformity of production. For this purpose, a sensor combination of two optical precision micrometers mounted behind the extruder is used. Two ODC 2520-46 type sensors...

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Optical precision micrometers // optoCONTROL-9

Edge detection and runout measurement During the production of wafers, the edges and the concentricity of the manufactured wafers are continuously checked in the machine. In an area that is protected from radiant heat outside the vacuum, the ODC2520-46(090) measures the edge of the wafer to calculate the runout while the the wafer rotates once around its axis. Depending on the size of the measuring range of the micrometer, wafers of different sizes can be measured without having to adjust the position of the sensor. With the 46 mm measuring range, for example, 3 to 4.8 inch wafers can be detected....

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Optical precision micrometers // optoCONTROL-10

■ Compact laser micrometers with high measuring rate Light source and receiver can be mounted at any distance up to 5 m from each other. All models can be mounted both vertically and horizontally without additional brackets. The compact design of the housings and the 90° design allow the miniature micrometers to be mounted even in confined installation spaces. In addition the analog output, an adjustable limit switch is included. This can be operated in NPN (light switching) as well as in PNP logic (dark switching). The optoCONTROL 1200 can reliably measure the smallest diameters from 0.3 mm....

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Optical precision micrometers // optoCONTROL-11

FSO = Full Scale Output The specified data apply for a constant room temperature of 20 °C after a warm-up period of 180 min, in the range 10 ... 90 % of the analog output at a distance of 150 mm between light source and receiver without ambient light effect. Analog offset if laser beam is covered without ambient light < 0.05 V 1) Linearity and resolution decrease with larger distances. 25 Applies in the mid of the measuring range for distance: target - receiver 20 mm; distance: light source - receiver 150 mm. 3 For gap measurement 50 ... 400 im, an option is available with a regulated controller...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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