Optimized displacement sensors

■ Sensors from Micro-Epsilon for OEM series applications ■ Technology expertise for series production ■ induSENSOR: Inductive displacement sensors and gauges ■ eddyNCDT: Non-contact inductive displacement sensors (eddy current) ■ capaNCDT: Non-contact capacitive displacement sensors

More precision As a leading manufacturer of precision sensors, we are shaping the future with sensors. Our sensors are used where accuracy and performance are crucial to success - in modern machine building and in advanced automation as well as in satellite technology and in the production of next-generation batteries and semiconductors. Micro-Epsilon offers a wide and powerful product portfolio combined with in-depth technical industry and application knowledge. As a partner, we support our customers with sustainable solutions and long-term cooperation. Thanks to the bundled know-how within...

From mechanical processing and coil winding to fully automated cleaning: the Micro-Epsilon Group uses modern manufacturing technologies for OEM series production.

We transform high tech into industrial series products by combining the key competencies in the Micro-Epsilon Group. The accumulation of sophisticated technologies and automated production facilities allow us to create a high-performance portfolio which is also suited for OEM applications with high volumes. We respond quickly to customer requests and offer optimized solutions within a short time - sensors with more precision. ■ LTCC ■ Series production ■ Assembly (AOI, in-circuit) ■ Hermeticity ■ Passivation & coating ■ Vacuum brazing ■ 5-axis precision manufacturing ■ Laser welding ■ Coil winding...

Our sensor products are used in numerous industries. They solve measurement tasks with maximum precision and reliability. This is how we increase quality and generate added value for our customers. We consistently increase our knowledge to optimize our customers’ machines, systems and processes. The accumulation of knowledge and experience allows us to speak the language of our customers. In this way, we develop targeted solutions for future-oriented applications.

Industry competencies Machine building Energy technology Mobile machinery

Concepts for cost-optimized series applications ■ Simplified sensor systems for low cost series production ■ Simple PCB solutions for deep integration ■ Modular concepts for high flexibility ■ Customized sensor design ■ Adapted measuring ranges ■ Integrated or external electronics ■ Various targets, e.g. as sleeve, plunger, magnet Also suitable for demanding environments ■ Applications with high ambient pressure ■ High temperature environments ■ Contaminated installation and measuring rooms ■ Special requirements for shock and vibration resistance All the sensors shown here are merely examples...

Magneto-inductive sensor module ■ Low-cost product optimized for controller-based evaluation (rectangular signal/time measurement) ■ Distance measurement on magnets ■ Reduced to pure measurement technology without protective measures such as EMC, voltage stabilization, housing, etc. ■ Application: e.g. white goods, household appliances, sports equipment, measuring modules ■ Usual quantities: > 5,000 pieces / year Inductive sensor module ■ Low-cost product optimized for controller-based evaluation (rectangular signal / time measurement) ■ Distance measurement on metallic conductive targets (aluminum,...

Application examples Sensor for valve lift measurement ■ Optimized for series use ■ Customers can use their own sensor controller, as the sensor is based on universal LVDT technology ■ Plastic injection-molded housing ■ Application: e.g. hydraulic valves ■ Usual quantities: > 10,000 pieces / year Sensor for valve lift measurement ■ Customers can use their own sensor controller, as the sensor is based on universal LVDT technology ■ No housing - sensor coil immersed ■ Application: e.g. hydraulic valves ■ Usual quantities: > 10,000 pieces / year Inductive displacement measuring system ■ Flexible...

■ Aviation-certified, hermetically sealed ■ Sensor without electronics for determining switching points ■ Adapted to electronics from a third-party manufacturer ■ Self-locking mounting system ■ Application: e.g. chassis, door lock ■ Usual quantities: > 5,000 pieces / year Spring-loaded inductive displacement sensor ■ With miniature, integrated LVDT electronics ■ Scope of delivery: complete toolset for end users including sensor and evaluation unit ■ Application: e.g. adjustment tasks for robot axes ■ Usual quantities: >1,000 pieces / year ■ Miniature variant of a catalog sensor (EDS) ■ Optimized...

■ Changed offset distance and measuring range ■ Housing and mounting options for sensor and controller ■ Sensors with integrated or external electronics, miniature designs ■ Various materials for coil, housing or circuit boards ■ Individual cable lengths, special adaptation to your measuring object ■ Applications with high ambient pressure ■ High temperature environments ■ Contaminated installation and measuring rooms ■ Special requirements for vibration resistance ■ Assembly with ECT technology possible

Flexible sensor designs ■ The sensor is "just" a coil —> Flexible sensor geometries and materials can be implemented ■ Professional design, simulation and qualification for optimum sensor geometries and materials ■ Example: eddy current sensor with cut-out for combination with optical sensors ■ Application: thickness measurement of paint, paper, plastics, in combination with laser triangulation sensor Universal modular concept ■ Standard controllers compatible with customized sensors ■ Optimized time-to-market & unit price ■ Sophisticated controller technologies available from miniature to smart...

■ Temperature, pressure and media resistance ■ Can be used in clean or harsh environments ■ Customized geometry adaptations possible ■ Applications: alignment of mirror segments on telescopes, semiconductor production in ultra-high vacuum ■ High-pressure applications in deep sea, high-temperature applications in material test benches Cost-optimized and miniature sensors in PCB technology ■ 1 or more coils in a small installation space ■ Simple sequential measurements (multiplexed) ■ For stable measuring environments ■ Optional: integrated miniature evaluation electronics included ■ Application:...