Inspection Systems
36Pages

Inspection Systems for the Tire Industry

MICRO-EPSILON SYSTEM DIVISION Best Efficiency, by Mastering Microns Performance, quality as well as reliability of products and service developed and manufactured in close cooperation have made Micro-Epsilon Messtechnik GmbH & Co. KG and ME-Inspection SK to leading suppliers of inspection systems for tire industry. More than 150 installations in 16 countries all over the world placed in the preparation area, final finishing and wheel assembly speak for themselves. Generating all required core components like sensors, software and measurement specific mechanic construction inside the company...

Overview Preparation Area Tire Component Profilometer thicknessCONTROL TCP 7303.ET Tire Component Profilometer thicknessCONTROL TCP 8301.CT/CLLT Tire Width Inspection dimensionCONTROL TWI 7303.I Tire Component Profilometer thicknessCONTROL TCP 8301.I On-Roll Profile Thickness Measurement thicknessCONTROL TCP 8303.ET Tire Color Inspection dimensionCONTROL TCI 8303.I Tire Component Profilometer thicknessCONTROL TCP 8302.T/LLT Tire Length Inspection dimensionCONTROL TLI 8303.I Tire Component Offline Profilometer thicknessCONTROL TCP 8302.T -Offline Tire Piece Weight Inspection dimensionCONTROL...

Installation sites & possible applications Thickness measurement in - Extrusion lines - Innerliner calender Ply calender Textile or fabric cord calender Realized as a gantry, thicknessCONTROL is a cost-effective and precise way to measure the thickness in a fixed position in form of a length profile inside tire component lines. Flexibility in several variations thicknessCONTROL TCP 7303.ET can be equipped with up to three sensor combinations. One of these combinations consists of a laser triangulation sensor and an eddy current sensor. The eddy current sensor features an opening, where the...

Tire Width Inspection dimensionCONTROL TWI 7303.I Installation sites & possible applications Width measurement in - extrusion lines for treads and sidewalls Tire Width Inspection dimensionCONTROL TWI 7303.I is designed for profile width measurement in extrusion lines. This measurement system is based on camera vision technology involving two cameras inside one measurement box. These cameras are angle mounted to each other and operate a ­ccording to stereo vision technology which enables high precision measurements in the whole calibration range. Tire width inspection enables to measure ­...

*3 sigma **(size of scanned image W x D) in mm

On-Roll Profile Thickness Measurement Installation sites & possible applications Thickness profile measurement in - Calender lines - Roller head installations (inline) thicknessCONTROL TCP 8303.ET accepts the challenge of profile thickness measurements in calender rolls where it solves complex tasks in harsh environments while providing the data required to optimize the production process. Multi-sensor system achieves maximum precision Similar to the thicknessCONTROL TCP 7303.ET, the measuring principle of the system is based on the combination of a laser triangulation sensor and an eddy...

Tire Component Profilometer thicknessCONTROL TCP 8302.T/LLT Installation sites & possible applications Thickness profile measurement in - Banding lines - Small extrusion lines Thickness measurement of sqezze in inner liner applications The modularly designed, C-frame based ­­ sys tems of the thicknessCONTROL TCP 8302 series convincedue to their flexibility and performance in the long term. Their compact design enables to introduce precise inspection technology also in lines with low packaging space. High data volume In the upper and lower flange of the C-frame, either laser triangulation...

*3 sigma ** width without linear axis

Installation sites & possible applications Thickness and width profile measurement in - Extrusion lines - Innerliner calender - Ply calender - Steel cord calender - Textile or Fabric cord calender With the thicknessCONTROL TCP 8302.T-Offline, a line independent tool measuring the profile thickness and width is available. Multiple lines can be controlled semi-automatically and very cost-effectively. Improving qualitiy control An integrated, traversing C-Frame with two optical laser triangulation sensors carries out the inspection of the entire profile. The system contains fully automated,...

Tire Component Profilometer thicknessCONTROL TCP 8301.EO Installation sites & possible applications Thickness profile measurement in: - Extrusion lines - Innerliner calender - Ply calender - Textile or Fabric cord calender The thicknessCONTROL TCP 8301.EO family is manufactured as O-frame and significantly impresses by large material width and stability as well as high precision during thickness profile measurements. Application-specific sensors The system measures differentially i.e. the thickness of the material is calculated from two distance signals. The combination of an eddy current...

*3 sigma **height without base frame

Tire Component Profilometer thicknessCONTROL TCP 8301.CT/CLLT Installation sites & possible applications Thickness profile measurement in - Extrusion lines - Innerliner calender - Ply calender - Steel cord calender - Textile or Fabric cord calender The systems of the thicknessCONTROL TCP 8301.CT/CLLT family are developed in form of an O-frame where the sensors are integrated in the upper and the lower boom. They work while traversing and succeed through an innovative coordinated package consisting in sensors, mechanics and software. Closed-loop temperature compensation The systems measure...

*3 sigma **minimum material thickness 15mm

Tire Component Profilometer thicknessCONTROL TCP 8301.I Installation sites & possible applications Thickness and width profile measurement in - Extrusion lines - Innerliner calender - Ply calender - Steel cord calender - Textile or Fabric cord calender - Cap stripe line The non-traversing profilometers of the thicknessCONTROL TCP 8301.I series enthuse with the complete profile measurements in one single shot. Working nearly without moving parts the systems provide a solution at low maintenance requirements. Prepared for additional control Based on the optical triangulation principle two...