3D Sensors / Automated optical Inspection
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More Precision. 3D sensors for precise inline quality inspection

■ For the integration of all 3D sensors ■ GigE Vision / GenICam compatible ■ Access to all sensor parameters ■ Examples included ■ Comprehensive documentation VJ Precise raw data for integrators and image processors The 3D sensors from Micro-Epsilon are used for a variety of measurement and inspection tasks on both matt and shiny surfaces. The results can be documented and compared. This allows for important conclusions to be drawn for process improvements. All 3D inspection systems from Micro-Epsilon can be used in offline applications as well as in fully automated operation and on the...

Powerful software for 3D measurement tasks 3DInspect The Industrial Performance Unit is a powerful computing platform for the efficient commissioning of MicroEpsilon 3D sensors. The Industrial Performance Unit directly processes three-dimensional data, which is subsequently evaluated and assessed via the 3DInspect software. Results can be output via the integrated PROFINET and EtherNet/IP interfaces. 3DInspect is a uniform and user-friendly software tool for all 3D sensors from Micro-Epsilon. Parameter setting of the 3D sensors and recording of the measurement data are done directly in the...

Software for 3D measurement and inspection tasks 3DInspect Intuitive user interface Real 3D evaluation, not just 2.5D Object extraction in 3D Direct feedback with algorithms Compatible with all 3D sensors from Micro-Epsilon The 3DInspect software is a powerful tool for sensor parameter set up and industrial measurement tasks. This software transmits the measurement data from the sensor via Ethernet and provides the data in three-dimensional form. This 3D data is further processed, evaluated and assessed with 3DInspect measuring programs on the PC and, if necessary, logged and transmitted...

Data preprocessing In data preprocessing, the point cloud can be adjusted before evaluation. This enables, for example, the correction of a changing component position, so that the point cloud for the evaluation is always in the same position. In addition, it is possible to refine the point cloud before evaluation, to apply filters to highlight features, to cut away irrelevant points or to set sections. Automatic alignment of the point cloud Setting cuts Data evaluation For data analysis, numerous programs are available to locate and measure characteristics. These can be edges, spheres or...

■ Laser scanners for 3D profile measurement scanCONTROL Compact size GigE Vision standard - easy to integrate into common image processing software scanCONTROL laser line scanners use the laser triangulation principle for two-dimensional profile detection on different target surfaces. Line optics project a laser line onto the target surface. A high-quality optical system images the diffusely reflected light from this laser line onto a sensor matrix. From this camera image, the controller calculates the distance information (z-axis) and the position alongside the laser line (x-axis) and...

Available laser Red Laser Blue Laser Red Laser Blue Laser Red Laser Blue Laser Measuring range Start of measuring range Mid of measuring range x-axis z-axis Max. deviation of a single point 1) (2 sigma) End of measuring range Height of measuring range Extended Start of measuring range measuring range End of measuring range Red Laser Blue Laser 1) Based on the measuring range; measuring object: Micro-Epsilon standard object 2) According to a one-time averaging over the measuring field (2,048 points) 3) RS422 interface, programmable either as serial interface or as input for...

High precision 3D sensors for inline shape and surface inspection surfaceCONTROL 3D 3500 Highest repeatability up to 0.4 µm Best Z-axis resolution from 1.0 µm Up to 2.2 million 3D points / second Easy integration in all common 3D image processing packets The new generation of high precision inline 3D measurements The high precision 3D snapshot sensor surfaceCONTROL 3D 3500 sensor is ideally suited to automated inline inspection of geometry, shapes and surfaces on diffuse reflecting surfaces. The sensor works according to the principle of fringe projection, which allows direct 3D...

Start of expanded area Measurement area Length (x) * width (y) at distance (z) Working distance Acquisition time 2) 3) Light source Supply voltage Maximum power consumption Digital interfaces Gigabit Ethernet (GigE Vision / GenICam) / PROFINET 4) / EtherCAT 4) / EtherNet/IP 4) Digital in-/outputs 4 digital I/Os for which parameters can be set (for external trigger, sensor control, output of sensor states) 8-pin M12 socket for Gigabit Ethernet, 12-pin M12 socket for digital I/Os, 4-pin M12 plug for power supply 3 mounting holes (installation can be reproduced with centering sleeves) Storage...

Sensor for inspection of large surfaces surfaceCONTROL 3D 2500 Inspection of large objects High measuring range depth up to 300 mm Acquisition time from 0.5 seconds Z -axis repeatability up to 3.0 µm Automated inline 3D measurement for geometry, shape and surface inspections Real 3D data via latest 3D GigE Vision standard 3D snapshot sensor for surface inspection of large objects The surfaceCONTROL 3D sensors are ideally suited to automated inline inspection of geometry, shapes and surfaces on diffuse reflecting surfaces. The 3D snapshot sensors work according to the principle of fringe...

11 Measured on measuring object with cooperative surface in the center of the measurement area while the EnhancedSNR parameter is enabled and a 3x3 mean value filter is used once at a consistent room temperature of (20 ± 1 °C). 2 Duration that the sensor requires for the image acquisition of the pattern projections (without processing and evaluation time). 3) Applies for exposure times < 25 ms 4) According to technical data

Sensor for high resolution inspection of shiny surfaces reflectCONTROL Sensor Reliable detection of the smallest details < 1 μm I nspection rate < 2 seconds per measuring position Stationary or robot-based inspection Software connection via Micro-Epsilon 3D-SDK based on GigE Vision and GenICam Surface inspection of shiny components reflectCONTROL is intended for surface inspection of shiny objects. This compact sensor displays a striped pattern which is mirrored by the surface of the measuring object into the sensor cameras. Deviations on the surface will cause deviations from this striped...