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2D/3D laser profile sensors // scanCONTROL

2D/3D laser profile sensors // scanCONTROL
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2D/3D laser profile sensors // scanCONTROL

Product catalog summary
Overview
Micro-Epsilon's scanCONTROL laser profile sensors are designed for precise 2D and 3D measurements. These sensors are compact, powerful, and equipped with advanced processors and optical components, suitable for various surfaces and applications. Different models offer diverse measurement areas and capabilities.
Specifications
The sensors provide various measurement areas for detailed acquisition of both small structures and large objects. They feature high x-axis resolution and a maximum profile frequency of up to 10,000 Hz, using laser line triangulation for measurement.
Software Features
The sensors include high-performance software for 2D and 3D tasks, with 94 evaluation variants, inclination correction, and logical operations for digital outputs. SMART models allow direct profile evaluation within the sensor head, while PROFILE models output high-precision 2D profiles and 3D point clouds.
Advantages and Special Features
These sensors offer real-time surface compensation, a space-saving design, and patented Blue Laser Technology for precise measurements on challenging surfaces. They are ideal for integration in robotic and multi-sensor applications, supporting up to 8 scanners with the 3D Profile Unit.
Application Examples
Red laser scanners are suitable for weakly reflective or fast-moving objects, such as tire control and gap measurement on car bodies. Blue laser scanners are recommended for red-hot glowing metals and transparent or organic surfaces, useful for silicone bead inspection and electronic component positioning.
Product Range
The scanCONTROL series includes models like the 25x0 and 29x0, designed for specific industrial applications. The 25x0 series is ideal for large quantity measurement tasks, while the 29x0 series offers compact design and high accuracy for static and dynamic applications.
Technical Details
Sensors support multiple interfaces, including Ethernet and RS422, with options for increased laser power and blue laser lines. They are designed to withstand industrial environments with protection class IP65 and are compatible with various accessories for enhanced functionality.
Specifications
Details for laser scanners include aperture angles from 10° to 60°, permissible ambient light up to 10,000 lx, protection class IP65 or IP67, vibration resistance of 2g, shock resistance of 15g, operational temperature range from 0 to +45°C, and supply voltage between 11 to 30 VDC with PoE capability.
Procedures and Features
Scanners offer precise 2D/3D profile measurements with profile frequencies up to 10 kHz and resolutions up to 2,048 points, calibrated profile data output, and innovative exposure control including HDR mode.
Norms and Standards
Compliance with DIN EN 60529 for protection class and DIN EN 60068-2-27/6 for vibration and shock resistance is referenced.
Recommendations and Best Practices
For optimal use, utilize appropriate cable outlet options, choose correct laser options for specific materials, and employ SMART series for independent operation and specific measurement values.
Data and Measurements
Tables and diagrams provide dimensions and measuring ranges for different models, highlighting measuring ranges on the z-axis and x-axis, and linearity and resolution specifications.
Overview
The document also provides an overview of Micro-Epsilon's advanced 3D measurement technology, highlighting the capabilities of their 3DInspect software and various sensor systems.
Specifications
The 3DInspect software offers a resolution from 0.7 µm and processes up to 2.2 million 3D points per second, designed for easy integration with common 3D image processing packages.
Product Offerings
Micro-Epsilon offers a range of sensors and systems for displacement, distance, and position measurement, non-contact temperature measurement, and inspection systems for various materials, along with optical micrometers, fiber optics, and color recognition sensors.
Applications
The technology is suitable for dimensional testing and surface inspection, versatile for various industrial applications.
Contact Information
Micro-Epsilon's headquarters are located in Ortenburg, Germany, with contact details provided for further inquiries.
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Catalog excerpts

2D/3D laser profile sensors // scanCONTROL-1

More Precision scanCONTROL // 2D/3D Laser profile sensors

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2D/3D laser profile sensors // scanCONTROL-2

Powerful laser scanners for 2D and 3D measurements scanCONTROL Compact. Powerful. Integrable. Laser profile scanners from Micro-Epsilon are among the highest performing profile sensors with respect to accuracy and measuring rate. Equipped with powerful processors and highly sensitive optical components, these scanners ensure precise profile measurements on almost any type of surface. The variety of measurement areas allows, on the one hand, both the acquisition of smallest details and structures, and, on the other hand, the measurement of large objects with a large offset distance. While they...

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2D/3D laser profile sensors // scanCONTROL-3

General information Page Advantages and special features 8- 9 Laser scanners Page Integration/Software Page System for multi-scanner applications Page 3D Profile Unit - Controller for profile calculation 38 Accessories Page Housings for protection and cooling 40 - 41

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2D/3D laser profile sensors // scanCONTROL-4

— Measurement Measurement Measurement Measurement area == ===:=: area Resolution x-axis 640 / 1,280 points Max. profile frequency 2,000 Hz SMART PROFILE Max. profile frequency 10,000 Hz SMART

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2D/3D laser profile sensors // scanCONTROL-5

Resolution x-axis 1,024 / 2,048 points Max. profile frequency 10,000 Hz

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2D/3D laser profile sensors // scanCONTROL-6

Measuring principle scanCONTROL Sensor matrix Line optics Receiving optics Measuring range z-axis (profile height) LLT = Laser Line Triangulator Measuring range x-axis (profile width) Laser line triangulation Highly sensitive lens systems Performance controller Laser scanners – often referred to as profile By using highly-sensitive special lenses, a In addition to distance information (z-axis), sensors – use the laser triangulation principle laser beam is enlarged to form a static laser the controller also uses this camera image for two-dimensional profile detection on line and is projected onto...

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2D/3D laser profile sensors // scanCONTROL-7

Integrated evaluation Profile evaluation directly in the sensor head The SMART models provide selected measurement values. The measuring programs are parameterized on the PC and saved directly in the sensor controller. Therefore, no external controller is required. Output of high precision 2D profiles and 3D point clouds The PROFILE models provide calibrated profile data that can be further processed on a PC. These can be used for 2D and 3D measurement tasks. scanCONTROL Configuration Tools LabVIEW Software solution for complex 2D measurement tasks ■ Measuring programs featuring 94 evaluation...

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2D/3D laser profile sensors // scanCONTROL-8

Advantages and special features scanCONTROL 3D Profile Unit Evaluation of profiles from up to 2 laser scanners Page 38

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2D/3D laser profile sensors // scanCONTROL-9

Patented Blue Laser Technology■ Internationally patented measuring method for precise measurements on red-hot glowing objects above 700 °C ■ Reliable for transparent objects such as plastic, glass, adhesives, silicone, paints, coatings ■ Stable measurements on organic objects Universal Application ■ Comprehensive scanner portfolio for transmission of profiles or measured values in industrial measurement tasks ■ 2D inline measurement of different parameters such as gap, step, radius, circle ■ 3D data and images for image processing Ideal for Robots & Multi-Sensor Applications ■ Ideal for integration...

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2D/3D laser profile sensors // scanCONTROL-10

Application examples scanCONTROL scanCONTROL Red laser scanners are ideally suited to numerous measurement tasks. A higher light intensity and better performance on weakly reflective or matt surfaces, especially with fast moving objects, make the red laser scanners ideal for common measurement tasks. Inspection of the adhesive beading V-seam measurement on pipes Distance measurement at the center console Tire control Text recognition on the cast part

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2D/3D laser profile sensors // scanCONTROL-11

scanCONTROL BL Blue Laser For profile measurements on red-hot glowing metals as well as transparent and organic surfaces, laser scanners with blue laser line are recommended. While allowing higher stability, the blue laser light does not penetrate the measuring object due to the shorter wavelength of the blue-violet laser. This allows incandescent, organic and (semi-)transparent objects to be measured more reliably compared to the red laser. Razor blade angle Position of electronic components Inspection of silicone beads Completeness of laser welding seams Dimensional measurement of extremely...

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2D/3D laser profile sensors // scanCONTROL-12

Laser scanner for industrial series applicationsscanCONTROL 25x0 K High signal stability Also available with patented Blue Laser Technology Numerous references worldwide Compatible with cogimex* VisionPro [profile] Ideal for series applications scanCONTROL 25x0 laser scanners are designed for industrial measurement tasks. Thanks to their high signal stability, versatility and excellent price-performance ratio, the scanners are particularly suitable for measurement tasks involving large quantities. They measure and evaluate, e.g., angles, steps, gaps, distances and extreme values. Due to their...

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2D/3D laser profile sensors // scanCONTROL-13

[1] Based on the measuring range; measuring object: Micro-Epsilon standard object [2] According to a one-time averaging across the measuring field (640 points) [3] RS422 interface, programmable either as serial interface or as input for triggering/synchronization [4] Analog | switching signal: Only in conjunction with 2D/3D output unit [5] PROFINET | EtherCAT | EtherNet/IP: Only in conjunction with 2D/3D gateway

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2D/3D laser profile sensors // scanCONTROL-14

Compact laser scanner with high precision scanCONTROL 29x0 [profile! Compact design for precise measurements scanCONTROL 29x0 laser scanners are designed for industrial measurement tasks where compact design and high accuracy are required. Thanks to their high resolution, versatility and excellent price-performance ratio, the scanners are particularly suitable for static and dynamic applications, e.g., on robots. They measure and evaluate, e.g., angles, steps, gaps, distances and extreme values. The scanCONTROL 29x0 series is available as PROFILE and SMART versions. As PROFILE scanners, they...

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2D/3D laser profile sensors // scanCONTROL-15

[1] Based on the measuring range; measuring object: Micro-Epsilon standard object [2] According to a one-time averaging across the measuring field (640 points) [3] RS422 interface, programmable either as serial interface or as input for triggering/synchronization [4] Analog | switching signal: Only in conjunction with 2D/3D output unit [5] PROFINET | EtherCAT | EtherNet/IP: Only in conjunction with 2D/3D gateway

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