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XPS Universal High-Performance Motion Controller/Driver

XPS Universal High-Performance Motion Controller/Driver

XPS Universal High-Performance Motion Controller/Driver

Product catalog summary
Overview
The document serves as a technical reference for the XPS Universal High-Performance Motion Controller/Driver, which is designed to control various motor types such as steppers, DC servos, and brushless motors. It emphasizes the controller's capabilities in high-speed communication, trajectory accuracy, and programming functionality.
Specifications
The XPS supports 1 to 8 axes of motion control and features a high-speed 10/100 Base-T Ethernet TCP/IP communication interface. It includes advanced servo loop features with variable PID’s, low-pass and notch filters, and 3D error mapping. The controller supports motion modes like point-to-point, velocity profiling, and electronic gearing.
Communication and Control
The XPS uses TCP/IP protocol for communication and offers a user-friendly web interface for utility software tools. It supports multi-user applications and remote access from various operating systems. The firmware is object-oriented, providing intuitive multi-parameter functions.
Positioner Grouping and Compensation
The XPS allows for user-defined motion groups, optimizing performance for complex trajectories. It offers compensation options, including backlash and 3D mapping, dynamically corrected during each servo cycle.
Advanced Features
The XPS includes advanced trajectory generation and servo loop algorithms, optimizing motion profiles to reduce mechanical stress and improve accuracy. It supports real-time multi-tasking with TCL scripts for complex process control.
Data Integration and Acquisition
The controller features high-performance data acquisition with 14-bit analog-to-digital converters, supporting real-time feedback for precision applications. It offers a gathering mode for capturing axis information and I/O data with minimal latency.
User Interface and Diagnostics
The XPS is equipped with a remote control and a 3.8” touch-screen for independent motion control and diagnostics. It includes software tools for system configuration, motion tuning, and command execution, supporting LabView and other programming environments.
Conclusion
The XPS motion controller is a powerful yet user-friendly device, offering extensive features for high-performance motion control applications. Its advanced communication, control, and data acquisition capabilities make it suitable for demanding industrial and research environments.
Servo Loop Specifications
The servo loop operates at 10 kHz and supports various control loops including open loop, PI position, PIDFF velocity, PIDFF acceleration, and PIDDualFF voltage. It features variable PID values, deadband threshold, integration limit and time, derivative cut-off filter, and two user-defined notch filters.
I/O and Trigger Capabilities
The system includes 30 TTL inputs and outputs, 4 synchronous analog inputs with programmable gains, and 4 uncommitted analog outputs. It features a watchdog timer, remote interlock, and hardware latch for all positions and I/Os with a maximum frequency of 10 kHz. The trigger out function provides high-speed position compare output per axis with <50 ns accuracy/latency and a maximum rate of 2.5 MHz.
Dedicated Inputs and Outputs
Each axis has RS-422 differential inputs for A, B, and I with a maximum of 25 MHz, and supports over-velocity and quadrature error detection. It includes a 1 Vpp analog encoder input with up to x32768 interpolation for servo use, and additional hardware interpolator for synchronization with up to x200 interpolation.
Drive Capabilities
The system supports analog voltage, velocity, and acceleration for various motor controls, including DC brush, stepper, and brushless motors. It offers step and direction and +/- pulse mode for stepper motors, with a total available drive power of 500 W.
Drive Options
The XPS controller can drive up to 8 axes with internal drives powered by a 500 W power supply. It includes several drive modules such as XPS-DRV01 for DC brush and stepper motors, XPS-DRV02 for brushless motors, XPS-DRV03 for high-performance DC motors, and XPS-DRV00 pass-through module for external amplifiers or drivers.
Ordering Information
Various models of XPS controllers are available, ranging from 2-axis to 8-axis configurations. Drive modules and additional accessories like connector kits and trigger output cables are also available. Customized training programs can be requested.
Additional Features
The system includes a high-performance analog encoder input and an ultra-high resolution encoder signal interpolator for precise position feedback. A hardware interpolator with a 40 MHz clock frequency is used for synchronization, providing high precision with less than 50 ns latency.
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Catalog excerpts

XPS Universal High-Performance Motion Controller/Driver  -1

Phone: 1-800-222-6440 • Fax: 1-949-253-1680 844 M o t o r i z e d P o s i t i o n i n g MOTORIZED ROTATION MOTORIZED LINEAR STAGES TECHNICAL REFERENCE STAGES SYSTEMS CONTROLLERS AND AMPLIFIERS MOTORIZED ACTUATORS MOTORIZED OPTICAL MOUNTS XPS Universal High-Performance Motion Controller/Driver • High performance, 1-8 axes motion controller for steppers, DC servos, brushless motors, voice coils and other motors. • High-speed 10/100 Base-T Ethernet TCP/IP communication interface (typ. 0.3 ms command execution). • Advanced 10KHz servo loop with variable PID’s, low-pass and notch filters, linear error compensation and 3D error mapping. • Wide variety of motion modes including point-to-point, velocity profiling, line-arc trajectories, splines, PVT trajectories, electronic gearing and analog input tracking. • Extensive external device or system functionalities utilizing 4 user-definable analog inputs, 4 user-definable analog outputs and 30 TTL inputs and outputs. Enables hardware position latch input, position compare output and event triggers for process development and synchronization. The XPS is an extremely high-performance, easy to use, integrated motion controller/driver offering high-speed communication through 10/100 Base-T Ethernet, outstanding trajectory accuracy and powerful programming functionality. It combines user-friendly web interfaces with advanced trajectory and synchronization features to precisely control the most complex to the most basic motion sequences. Multiple digital and analog I/O's, triggers and supplemental encoder inputs provide users with additional data acquisition, synchronization and control features that can improve the most demanding motion applications. Proprietary universal driver modules allow the XPS to drive 1 to 8 axes of any Newport actuator, linear or rotary stage. By using pass-through drive modules, the XPS is also capable of controlling many other motion devices, whether they use stepper, DC brush, DC brushless rotary or linear, voice coil or piezoelectric actuation. The XPS utilizes a high-performance 10/100 Base-T Ethernet communication link with TCP/IP protocol and uses an integrated web-site interface for all utility software tools, data transfer using FTP and device communication. This enables the XPS to perform complex multi-tasking and execute multi-user applications using virtually any operating system including Win 2000, Win XP, Win NT, etc. When networked, authorized Unix-, Linux-, or Windows users can access the same controller from any place in the world for remote control, code development, data transfer or diagnostics. The object oriented format of the XPS firmware with powerful, yet intuitive, multi-parameter functions (commands) is also more consistent with state-of-the-art programming methods than traditional mnemonic commands. Positioner Grouping and Compensation Features To optimize the performance and ease-of-use of advanced features like line-arc trajectories, splines, contouring, and complex PVT trajectories, the XPS incorporates motion groups which are user defined as single axis positioners, spindles, gantry groups, XY groups, XYZ groups or multiple axis groups. This greatly improves process flow and error handling and provides a uniform structure for easy application development. An extensive set of compensation factors including backlash, linear error and single axis, 2D, and 3D mapping offer a broad selection of options to increase the accuracy and performance of any application, which can transform the most basic positioner into a high performance device. All compensations, including the most sophisticated 3D mapping, are corrected dynamically during each servo cycle, which has an update rate of 10 kHz. [For a more detailed description, see the Seminar notes of the XPS web page.] Advanced Trajectory and Servo Loop Features The advanced trajectory generation and servo loop algorithms of XPS are some of the most powerful developments in the motion control industry. The proprietary motion profiler (trajectory generator) automatically optimizes the S-Gamma trajectory jerk time

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XPS Universal High-Performance Motion Controller/Driver  -2

M o t o r i z e d P o s i t i o n i n g Email: [email protected] • Web: newport.com 845 TECHNICAL REFERENCE MOTORIZED LINEAR STAGES MOTORIZED ROTATION STAGES MOTORIZED OPTICAL MOUNTS MOTORIZED ACTUATORS CONTROLLERS AND AMPLIFIERS SYSTEMS High Speed Execution and Synchronization The XPS is much more than just a motion controller. Based on a real-time multi-tasking functionality, the XPS is capable of executing complex, internally stored, user-defined applications in real time using TCL scripts (for more information about TCL go to www.tcl.tk). The state-of-the-art Pentium P4 2 GHz motion processor...

 Open the catalog to page 2
XPS Universal High-Performance Motion Controller/Driver  -3

Phone: 1-800-222-6440 • Fax: 1-949-253-1680 846 M o t o r i z e d P o s i t i o n i n g MOTORIZED ROTATION MOTORIZED LINEAR STAGES TECHNICAL REFERENCE STAGES SYSTEMS CONTROLLERS AND AMPLIFIERS MOTORIZED ACTUATORS MOTORIZED OPTICAL MOUNTS Powerful, Yet Easy To Use While the XPS is a very powerful motion controller and processor, it is still very easy to use. The on-board web based software supports system and driver configuration. When used with Newport stages and drivers, all settings can be done with just a few clicks or almost automatically using the auto-configuration function. Once the system...

 Open the catalog to page 3
XPS Universal High-Performance Motion Controller/Driver  -4

M o t o r i z e d P o s i t i o n i n g Email: [email protected] • Web: newport.com 847 TECHNICAL REFERENCE MOTORIZED LINEAR STAGES MOTORIZED ROTATION STAGES MOTORIZED OPTICAL MOUNTS MOTORIZED ACTUATORS CONTROLLERS AND AMPLIFIERS SYSTEMS Specifications Number of Axes 1 to 8 axes of stepper, DC brush or DC brushless motors using internal drives. Other devices using external third-party drives Communication Interfaces Internet protocol TCP/IP Two Ethernet 10/100 Base-T (RJ45 connector). One with fixed IP address for local communication and one for networking, dynamic addressing with DHCP and DNS...

 Open the catalog to page 4
XPS Universal High-Performance Motion Controller/Driver  -5

848 Phone: 1-800-222-6440 • Fax: 1-949-253-1680 M o t o r i z e d P o s i t i o n i n g MOTORIZED ROTATION MOTORIZED LINEAR STAGES TECHNICAL REFERENCE STAGES SYSTEMS CONTROLLERS AND AMPLIFIERS MOTORIZED ACTUATORS MOTORIZED OPTICAL MOUNTS Drive Options The XPS controller is capable of driving up to 8 axes of most Newport positioners with internal drives that slide into the back of the mainframe. These factory-tested modules are powered by an internal 500 W power supply that is independent of the controller power supply. The XPS-DRV01 is a software configurable PWM amplifier that is compatible...

 Open the catalog to page 5

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