Overview of MICO Caliper Disc Brakes
MICO Caliper Disc Brakes are designed for both static and dynamic braking applications. They are rigorously tested for quality and made from high-grade materials. The brakes are divided into three series: 515, 520, and 530, each tailored for specific uses and features.
515 Series
This series includes floating caliper brakes available in spring apply, hydraulic apply, or mechanical apply models. They are suitable for limited dynamic or service braking and static or parking brake applications. The spring apply models use belleville springs for braking and hydraulic pressure for release, while mechanical apply models use a lever and cam system.
520 Series
The 520 Series features fixed caliper disc brakes with hydraulic apply and opposed pistons, used in service braking applications. They are controlled by modulated hydraulic pressure and come with various piston diameters to adjust clamping force.
530 Series
This series includes spring apply/hydraulic release caliper brakes for parking applications and hydraulic apply models for dynamic or service braking. They use belleville springs for application and hydraulic pressure for release.
Specifications and Materials
MICO Caliper Disc Brakes are compatible with various fluids and feature non-asbestos, lead-free lining materials. Recommended disc materials include low to medium carbon steel, with specific fabrication procedures to ensure quality.
Why Choose MICO?
MICO specializes in brake systems and hydraulic components for off-road markets, with facilities in the U.S., England, and Mexico. They are ISO 9001:2000 certified and focus on continuous improvement.
Using the Catalog
The catalog provides detailed information on MICO Caliper Disc Brakes, including descriptions, specifications, mounting styles, torque formulas, and drawings. It includes torque curves and formulas based on static and dynamic lining coefficients of friction.
Recommended Disc Material
High-quality brake discs should be used with MICO Caliper Disc Brakes. Recommended materials and fabrication procedures are provided to ensure optimal performance.
Specifications- Caliper Material: Options include aluminum and ductile iron, with finishes such as anodized clear and zinc chromate yellow.
- Disc Range: Varies from 9 inches to unlimited, depending on the model.
- Disc Thickness: Ranges from 0.31 to 1.00 inch.
- Lining Material: Non-asbestos, lead-free with varying thicknesses and contact areas.
- Piston Diameter: Ranges from 2.37 to 3.50 inches.
- Pressure Ratings: Continuous duty pressure up to 2000 PSI and intermittent duty pressure up to 2500 PSI.
Torque Formulas
Each model has a specific formula to calculate brake torque (Bt), which is dependent on the hydraulic pressure (PSI) and disc radius.
Mounting and Usage Notes- Models are designed for both stationary equipment and vehicles requiring fade-free braking.
- Mounting bolts are not included, and specific mounting styles are recommended for different models.
- Maximum torque is achieved only after proper adjustment and burnishing.
- Disc rubbing speed should not exceed 5000 ft/min.
Additional Information
The document includes conversion factors for various units of measurement and formulas for calculating torque and energy requirements for different applications.
Conversion Factors
The document provides various conversion factors for measurements including length, area, power, and temperature. For example, 1 inch equals 2.54 cm, and 1 horsepower equals 0.7457 kW. Temperature conversions between Fahrenheit and Celsius are also provided.
Caliper Disc Brake Cross Reference
This section lists the old and new model numbers for the MICO 520 and 530 Series Caliper Disc Brakes, along with the corresponding page numbers for reference.
Application Data Sheet
A form is provided for collecting detailed specifications about the vehicle or equipment using the brakes. This includes vehicle weight, speed, brake requirements, and other technical details. The form also asks if the application is military or for underground coal mining.
Brake Specifications
Details are given for both mobile and stationary equipment, including duty cycle, rotor dimensions, brake actuation type, and system fluid used. The document emphasizes the importance of testing and final approval by the user or designer.
Company InformationMICO, Incorporated provides contact details and emphasizes their commitment to product improvement and accuracy in their materials. They also list their product line, which includes various types of brakes, controls, and
cylinders.