PxtFX / The new generation of active energy management devices
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PxtFX / The new generation of active energy management devices - 1

Energizing Productivity The new generation of active energy management devices

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PxtFX / The new generation of active energy management devices - 2

Energizing Productivity Device series PxTFX IN = 20 A, IMAX = 40 A UZ ≤ 1.000 VDC Storage several kJ

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PxtFX / The new generation of active energy management devices - 3

The new generation of active energy management devices Your benefits Recovering braking energy Increase energy efficiency Increase productivity Controlled stops in case of power failure Bypassing power failures Mains-independent operation Compensate voltage dips No heat from braking energy Reduce load peaks Modular system Protect power quality Save money

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PxtFX / The new generation of active energy management devices - 4

Energizing Productivity Key features of the PXTFX devices Performance 20 amps continuous current 40 amps peak current for 60 seconds1 up to 18 kilowatts peak power Wide voltage range Min. Operating voltage level 180 VDC Max. Operating voltage level 848 VDC (UL) / 1000 VDC (IEC) Min. starting voltage level for the system (DC link or energy storage) approx. 45 VDC Safety functions Reverse polarity protection to DC link Integrated precharge circuit LSS charge protection switch: connection of charged energy storage modules possible Integrated load monitoring on both sides Internal fuses...

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PxtFX / The new generation of active energy management devices - 6

Energizing Productivity Realize advantages! Increased productivity Goal: Raise output quantity substantially Portion cutter for poultry meat Situation: A portion cutter for poultry meat performs with maximum cutting speed 17 cuts/s. A further acceleration leads to instability of the DC link and stresses the drive electronics. Solution: By integrating the active energy management device PXTFX with an energy module in the substructure the cutting rate can be increased to 25 cuts/s. Integrated into the existing system as a retrofit the system provides the DC bus with exactly the energy it...

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PxtFX / The new generation of active energy management devices - 7

Managing braking energy Goal: Higher dynamics and longer service life of drive electronics Robots in automobile production Situation: The robot in the automobile production runs 12 cycles/min. at a travel distance of 6.5 m and a power consumption of 10.7 kW. Fast cycles and large masses lead to excessive demands of the drive electronics and thus to unplanned failures. Solution: Use of three active energy management devices PXTFX, and three energy modules in the substructure, store the braking energy and, in case of need, feed it back in again. This not only leads to a stabilization of the...

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PxtFX / The new generation of active energy management devices - 8

Energizing Productivity Connections and variants of the PXTFX devices Top connections DC link connections 6 x digital I/Os, K-Bus (output only) Button Bootloading Reset button (restart) Automatic BRC threshold detection: Plug & Play Operating states via 4 LEDs

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PxtFX / The new generation of active energy management devices - 9

Key data 20 A continous, 40 A peak for 60 s1 Recuperation at 1s cycle: 1 energy module up to 4.32 MJ/operating hour 2 energy modules up to 8.64 MJ/operating hour Connections bottom Digital nameplate Connections storage expansions or NEV (24 Volt Emergency Power Supply for the periphery) Standalone or storage unit 1 with an energy module with max. 2 kJ storage unit with two energy modules with a total of max. 4 kJ storage unit 25% duty cycle with up to 240 s cycle time

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PxtFX / The new generation of active energy management devices - 10

Energizing Productivity The new generation of storage expansions for active energy management devices for electric drives. Safety features Individual protection of each energy module Individual flashing LED for voltage indication for each energy module Discharge possibility with internal, safe brake resistor with one energy module with a total of max. 4 kJ storage with two energy modules with a total of max. 6 kJ storage

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PxtFX / The new generation of active energy management devices - 11

Device series PXTEX Storage several kJ Key data Max. 2, 4 or 6 kJ storage simply to PXTFX connectable through reverse polarity protected cable connection Further Features Digital nameplate Connections storage extensions or NEV (24 Volt Emergency Power Supply for the periphery)

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PxtFX / The new generation of active energy management devices - 12

Energizing Productivity Get it done right: Perfect sizing use our support! Any questions? PXTFX - PXTTerminal Make device and operating data visible! Connected to a PC via the connection cable PXTCC, the tool PXTTerminal visualizes the device parameters and in real time also the most important operating data of the application such as DC link voltage, storage voltage and the power. This operating data can be easily recorded and conveniently analyzed externally.

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PxtFX / The new generation of active energy management devices - 13

Digital type plate Via scan of the QR code, device-specific information is available if an Internet connection is available. For this purpose, management options for multiple devices are also available.

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PxtFX / The new generation of active energy management devices - 14

Energizing Productivity Just try it. Energy saving with PXTFX Support time according to power The time which a unit can support a given power with two kilojoules of energy can be read from the diagram. For x units, the support time is extended by x times. Support time with PXTFX without PXTFX Energy saving time Voltage curve of the DC Link Managing braking energy Power failure with PXTFX without PXTFX Power failure PXTFX plus PXTEX in case of „uninterruptible power supply“ Required energy (kJ) min. Space requirement (width in mm) min. Space requirement (width in mm)

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PxtFX / The new generation of active energy management devices - 15

NEV - 24 Volt Emergency Power Supply The NEV is used for the mains-independent supply of a 24 V DC link with electric voltage. The NEV uses the energy of a supply unit, namely thePXTFX. Made in Germany www.bremsenergie.de Notstrom Energie Versorgung nur in Verbindung mit KOCH Geräten verwenden TAMB : 0 - 40°C 4. 24 V power supply unit Gefahr Made in Germany ready for use operating state failure D-out failure D-out ready D-out busy More than 6A (150 VA) necessary? Simply connect further NEVs in parallel. Attention: NEV outputs must not be connected in parallel. KTS - Koch technology control...

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PxtFX / The new generation of active energy management devices - 16

Energizing Productivity Technical data PXTFX Version November 02, 2022 6.0 kg (stand-alone) 9.6 kg (stand-alone with 1 energy module) 13.3 kg (stand-alone with 2 energy modules) Dimensions HxWxD 297 x 100 x 167 mm (stand-alone) 297 x 100 x 276 mm (stand-alone with 1 energy module) 297 x 100 x 385 mm (stand-alone with 2 energy modules) Protection class Ambient temperature -10°C up to +65°C (transport, storage) 0°C up to +40°C (in operation) ≤ 95% (transport, storage) ≤ 85% (in operation) Cooling Limitation for installations in elevated areas Plug & Play due to automated detection of...

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