Jolly Flex
72Pages

JOLLYFLEX The JOLLYFLEX system is a modular conveyor system suitable for any type of industrial application. Its anodized aluminum frame with smooth sides is particularly suited to the food and packaging industry where it is crucial to minimise the risk of sedimentation. JOLLYFLEX is a conveyor system that uses different types of table-top chains in steel and plastic with standard widths of 190,5 mm, 254 mm and 304,8 mm. JOLLYFLEX is an Italian product that can offer flexible solutions to a wide range of needs in the product handling process. JOLLYFLEX was designed to be easy to use, both...

JOLLYFLEX Technical Data* Product dimensions: 30÷600 mm The geometric shape of the product to be handled influences the maximum width of products accommodated by the system. The system can handle products that are up to 5-6 times the chain width, provided that the barycentre of the product is in his centre. In any case, it is better to run trials to find out whether support guides are needed. Maximum product weight: 50 Kg horizontal transport - 20 Kg vertical transport The maximum weight of the product transported is limited to the need to minimize wear and tear of slideways in horizontal...

JOLLYFLEX Actual lengths for JOLLYFLEX tracks The following table shows actual layouts of the various components, rounded to the successive 5 mm, in order to determine the quantity of chain needed to make the belt. For some components, like the curves, the total materials needed are indicated as sums of the individual upper and lower tracks of the curves. Standard flat sliding curves are made with a straight track of 85 mm on the two ends of the curve itself. The indicated lengths also include this length of track. Therefore, if the track calculation is done by measuring the middle...

JOLLYFLEX Structure of standard JOLLYFLEX Conveyor A single Jollyflex conveyor is made up of number of modular blocks that allows to create any type of layout. This catalogue contains the descriptions of all standard modules: - Straight channels (from page 6) Motor drives (from page 17) Return ends (from page 26) Curves (from page 36) Lateral guides (from page 49) Ground supports (from page 58) NOTE: The drawings in this catalogues can be subject to graphical simplifications and therefore may not represent the actual final look of the product. If real drawings of components are necessary to...

JOLLYFLEX Fundamental characteristics of the chain guide channel The Jollyflex chain guide channel is composed of 2 profiles in extruded aluminum joined by spacers of different lengths, depending on the width of the chain that is used. On the forward path of the chain, slideways are mounted on a particular aluminum profile over the channel spacers: this profile has a C-shape for chain model 882, and a Z-shape for chain model 1873. Slideways are in high molecular weight polyethylene and are mounted snap-fit using the particular shape of the extruded aluminum profile. Then the slideway...

JOLLYFLEX A complete pre-mounted channel is supplied as follows: Article Number Article Code JOLLY-FLEX CHAIN GUIDE PROFILE CHAIN SLIDEWAY SUPPORT PROFILE LOWER CHAIN SLIDEWAY INTERNAL SPACER UPPER CHAIN SLIDEWAY * Depends on the type of chain used (width and model)

208 mm for K750 chain 272 mm for K1000 chain 323 mm for K1200 chain Y = chain surface height: 143,5 mm for 882 chain model 142,5 mm for 1873 chain model Ordering: To order the pre-mounted channel, please specify the type of chain you want to use and its width (for this information, see the following pages regarding standard chains), the number of pieces desired and their lengths: the cost of each piece, calculated per meter, will be rounded to the next half meter. An example of an order code for a channel piece could be: Jolly Flex Channel with model 882 chain 190,5 mm wide and 1700 mm long...

JOLLYFLEX Jollyflex chain guide profile Material : Anodized aluminum NOTE: Profiles are sold in bars of 6 meters. Custom cut pieces of profiles can be ordered on request. In this case, the price will be calculated by estimating the length to the next half meter and applying a surcharge for each cut made (please consult the price list for details). Aluminum chain channel slideway Material : 67 mm for K750 chain 98 mm for K1000 chain 124 mm for K1200 chain Order Code: Can vary depending on chain model and width Aluminum chain channel slideway Material NOTE: Slideways are normally sold in 50...

JOLLYFLEX Chain guide channel internal spacers Material : Anodized aluminum : 198 mm for K750 chain 262 mm for K1000 chain 313 mm for K1200 chain Order Code: JFDA 6020 Slideway support profiles: Material Channel joining plates Material : Cast aluminum : 10 pieces with bolts

JOLLYFLEX Chains The Jollyflex standard system uses 2 chain models, 882 or 1873 , depending on the client's requirements. The choice of the chain type involves differences that affect the configuration of all conveyor belt components. Both models are available for different brands depending on the client's requirements. For more information and evaluation of the best chain model for your needs, please contact our Technical Office. Typical Applications TRAYS SOFT PLASTIC ENVELOPES LARGE AND SMALL BOXES

JOLLYFLEX Standard chain The Jollyflex 882 chain is made in acetalic resin and teflon links joined with stainless steel pins to improve its mechanical characteristics and guarantee a maximum lifetime under heavy conditions (heavy products, long transport paths, high speeds). The low friction coefficient guarantees lower chain tension on the drive shaft and greatly reduces the pulses of the conveyor at low speeds. Design Colour Specifications K750 Width K (mm) Weight (Kg/m) Average curve radius (mm) : Acetalic resin and teflon : Stainless steel Supply length 3.05 meters per package Order Code:

JOLLYFLEX Chain in resin with rollers The LBP 882 chain made in acetalic resin and teflon has the same basic characteristics as the LF. It is particularly suitable for transport and accumulation of delicate products and in long stretches where the standard chain would cause an accumulation pressure that could become high. The rollers on the upper part of the chain reduce the friction between the chain and product to reduce the danger of damage to the packaging and allow longer conveyor paths with a single motor drive. Wear and lengthening of the chain are also considerably reduced. Design...