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BAT L5

BAT L5
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BAT L5

Product catalog summary
Overview of BAT L5 Conveyor System
The BAT L5 is a versatile, modular conveyor system suitable for various industries. It supports both steel and plastic table-top chains with a standard width of 82.5 mm. Made in Italy, it offers flexible product handling solutions and is user-friendly for both builders and operators. The system integrates easily with other systems and allows for component reuse.
Technical Specifications
  • Product Dimensions: Accommodates products 20-500 mm, up to 5-6 times the chain width.
  • Maximum Product Weight: 30 Kg for horizontal, 15 Kg for vertical transport.
  • Maximum Conveyor Weight: 150-300 Kg, depending on motor drive capacity and layout.
  • Maximum Conveyor Length: 20-25 m, influenced by load, motor drive, and layout.
  • Maximum Speed: 60-70 m/min, dependent on load and motor drive.
  • Noise Level: Varies with product type, speed, and layout; decreases after initial use.
  • Temperature Range: -40°C to +80°C.
Components and Layout
  • Chain Guide Channels: Standard and SLIM versions, made from anodized aluminum with polyethylene slideways.
  • Chains: Includes standard, non-slip, flexible flights, and stainless steel types for specific applications.
  • Motor Drives: Options for end, central, and intermediate drives, with specific order codes.
  • Curves and Returns: Specifications for flat and vertical curves, including track lengths and configurations.
  • Lateral Guides and Accessories: Options for product guidance and support systems.
Order Codes and Customization
Detailed instructions for writing order codes for components, ensuring precise customization and integration. Custom lengths and configurations available upon request.
Specifications:
  • Temperature Range: -70°C to +430°C.
  • Materials: Chains and pins made of stainless steel.
  • Supply Length: 3.05 meters per package.
  • Order Code: BAT SS K 450.
  • Note: BAT SS K 450 chain cannot be used with the end motor drive on a curve.
BAT L5 Chain:
  • Material: High-performance resin with stainless steel pins.
  • Features: Low friction, longer lifetime, less wear, reduced power requirement.
  • Specifications: Weight 1.2 Kg/m, minimum curve radius 200 mm.
  • Supply Length: 3.05 meters per package.
  • Order Code: BAT HP K 450.
Motor Drives:
  • End Motor Drive: For forward and backward paths, standard motor triphase 220/380 V.
  • Suspended End Motor Drive: Mounted on the side, directly connected to the chain drive sprocket.
  • Transferred End Motor Drive: Allows repositioning of the gear motor to save space.
  • Central Motor Drive: Installed at any point, ideal for closed ring configurations.
  • Intermediate Motor Drive: Used when space is limited at conveyor ends.
  • Motor Drive in Curve: For ring-shaped or spiral systems, compatible with specific chain types.
Technical Specifications:
  • Standard Motor: Triphase 220/380 V.
  • Drive Sprocket Teeth: Z 12 for resin chains, Z 25 for steel chains.
  • Standard Speed at 50 Hz: 6.5, 14, 23, 35.5, 64 m/min.
Order Codes:
  • Motor Drive Types: Various configurations such as suspended, transferred, and central drives.
  • Drive Side: Right (D) or Left (S).
  • Motor Gear Types: Options include Bonfiglioli MVF49, SEW WA20, etc.
  • Chain Types: Plastic or Stainless Steel.
  • Example Code: L5MP-D-WA30-Y for a right suspended end motor drive with SEW WA30 motor gear and plastic chain.
Additional Notes:
  • For speeds above 20 m/min or frequent starts/high loads, use soft starters or inverters.
  • Parts are not sold separately unless specified in the catalogue.
Overview:
This document is a technical catalogue for the BAT L5 conveyor system, detailing components, configurations, and specifications for conveyor parts and accessories. It includes descriptions of parts, order codes, and guidelines for assembly and customization.
Main Sections:
  • Components and Order Codes: Lists parts such as bushings, slideways, plates, rollers, and shafts with article codes.
  • Curves: Describes different types of curves, available in standard angles and customizable.
  • Lateral Guides: Details fixed and adjustable lateral guides, including accessories.
  • Conveyor Support Systems: Describes the L5 S1 support system, allowing for height adjustments and customization.
Key Specifications:
  • Materials include stainless steel, polyamide, aluminum, and polyethylene.
  • Standard configurations with options for customization.
  • Safety features include accident protection devices for end drives and safety protection on motor drives.
Recommendations:
  • Contact the Technical Office for technical assistance and custom configurations.
  • Ensure compatibility of parts and accessories when assembling or modifying systems.
Specifications:
The document outlines various conveyor support systems and their components, focusing on the BAT L5 series. Systems include L5S1, L5S2D, L5S3, and L5S5D, each with specific frame dimensions and materials.
Order Codes and Composition:
Each system has a unique order code, with variations for different materials. Detailed compositions for each system are provided.
Accessories:
Lists various accessories for conveyor support systems, including drive accessories, support bases, fastening brackets, and profile caps.
Materials and Customization:
Materials include polyamide, stainless steel, galvanized steel, and anodized aluminum. Customization of support heights is possible by contacting the technical department.
Stainless Steel Options:
Describes L5X for simple stainless steel lines and L5W for washable stainless steel lines, both with specific features for hygiene and durability.
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Catalog excerpts

BAT L5-2

BAT L5 BAT is a modular system designed to make table-top chains conveyors suitable for several different industries. Thanks to the vast range of components, the BAT system makes possible to produce any type of layout, adapting perfectly itself to fit the most complex situations. BAT L5 is a conveyor system that allows to use different types of table-top chains in steel and plastic with a width of 82.5 mm. BAT L5 is an Italian product that can offer flexible solutions to a wide range of needs in the product handling process. BAT L5 was designed to be easy to use, both by plant and machine builders...

 Open the catalog to page 2
BAT L5-3

BAT L5 Technical Data* Product dimensions: 20÷500 mm The geometric shape of the product to be handled influences the maximum width of products accommodated by the system. The system can handle products that are up to 5-6 times the chain width, provided that the barycentre of the product is in his centre. In any case, it is better to run trials to find out whether support guides are needed. Maximum product weight: 30 Kg horizontal transport - 15 Kg vertical transport The maximum weight of the product transported is limited to the need to minimize wear and tear of slideways in horizontal transport...

 Open the catalog to page 3
BAT L5-4

BAT L5 Actual lengths for BAT L5 tracks The following table shows actual layouts of the various components, rounded to the successive 5 mm, in order to determine the quantity of chain needed to make the belt. For some components, like the curves, the total materials needed are indicated as sums of the individual upper and lower tracks of the curves. Standard curves are made with a straight track of 130 mm on the two ends of the curve itself. The indicated lengths also include this length of track. Therefore, if the track calculation is done by measuring the average distances between curves, you...

 Open the catalog to page 4
BAT L5-5

BAT L5 Structure of standard BAT Conveyor A single BAT conveyor is made up of number of modular blocks that allows to create any type of layout. This catalogue contains the descriptions of all standard modules: - Straight channels (from page 6) Motor drives (from page 14) Return ends (from page 34) Curves (from page 41) Lateral guides (from page 50) Ground supports (from page 61) NOTE: The drawings in this catalogues can be subject to graphical simplifications and therefore may not represent the actual final look of the product. If real drawings of components are necessary to assess space requirements,...

 Open the catalog to page 5
BAT L5-6

BAT L5 Fundamental characteristics of the chain guide channel There are two types of chain guide channels. The first is more frequently used: a chain guide channel used for conveyors with double chain paths (forward and return). The second is a chain guide channel used for building conveyor systems in which there is no chain return, such as in accumulation systems or spiral elevators. In these cases, it is possible to use a specific chain guide channel called SLIM (simple) with reduced height, exactly half of the standard profile. Along with the profile, all of the necessary elements were built,...

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BAT L5-7

BAT L5 L5 chain guide channel for double tracks (forward and return) Material : Anodized aluminum L5 Chain guide channel Slim for simple tracks (only forward or only return paths) Material : Anodized aluminum NOTE: Channels are sold in bars of 6 meters. Custom cut pieces of channels can be ordered on request. In this case, the price will be calculated by estimating the length to the next half meter and applying a surcharge for each cut made (please consult the price list for details). Aluminum chain channel slideway Material

 Open the catalog to page 7
BAT L5-8

BAT L5 Channel joining plate Material : Galvanized steel Stainless steel : 50 pieces with bolts Order Code: PG1 Stainless Steel Version: PGX1 L5 Joining plate to change the slope on the double channel Material : Galvanized steel : 2 pieces with screws These joining plates are used to join channels with a maximum slant of 11°. L5 SIim Joining plate to change the slope on the simple channel Material : Galvanized steel : 2 pieces with screws These joining plates are used to join channels with a maximum slant of 11°, in particular in the various transport and/or vertical accumulation system.

 Open the catalog to page 8
BAT L5-9

BAT L5 Inspection zone To facilitate the disassembly of the chain, it’s possible to predispose a piece of channel divided in 2: in this way it allows an easy access to the chain junction. This group is called inspection zone and normally is positioned near to the return end, where the chain stress is minimum. Is enough to loosen the bolts and scroll the joining plates (only on one side of the inspection zone) to release one piece of lateral side and to access to the chain. Channel section for disassembly, inspection and clearing of the chain and of the conveyor. Including joining plates and bolts....

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BAT L5-10

Typical Applications PLASTIC AND GLASS BOTTLES MECHANCAL ELEMENTS AND ELECTRICAL PARTS DOYPACK TYPE SACKS BAGS FOR BISCUITS AND BAKED PRODUCTS PACKAGED CHEESES PRODUCTS IN PLASTIC BLISTER PACKS PHARMACEUTICAL FLACONS PACKAGES FOR RICE, COFFEE AND VACUUM-PACKED PRODUCTS TINS, CANS, AND JARS

 Open the catalog to page 10
BAT L5-11

BAT L5 Standard chain The BAT L5 chain is made in acetalic resin and teflon to improve its mechanical characteristics and guarantee a maximum lifetime under heavy conditions (heavy products, long transport paths, high speeds). The low friction coefficient guarantees lower chain tension on the drive shaft and greatly reduces the pulses of the conveyor at low speeds. The chain is designed to work in both directions indifferently. It is suitable for transporting foods and FDA approved. The standard chain can be built also in AS conductive resin (anti-static), polypropylene (resistant to chemicals),...

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BAT L5-12

BAT L5 Chain in resin with no-slip inserts The BAT HFP L5 chain made in acetalic resin and teflon has the same basic characteristics as the LF. A non-slip rubber insert is injection moulded into the chain that allows transport with slants up to 25°. The rubber in the non-slip inserts has a standard hardness of 60 Shore A. On request, hardnesses of 45 / 90 Shore A are available. The chain is designed to work in both directions indifferently. Design Colour Insert colour : Brown : Light grey Specifications Weight Minimum curve radius Materials Chain Non-slip insert Pin : Acetalic resin and Teflon...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.