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TopSerter II

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TopSerter II

Product catalog summary

Features & Benefits:

Designed to comply with cGMP guidelines, facilitating reduced cleanup and inspection.
Includes standardized FAT and commissioning protocols to aid machinery validation.
Quick changeover with change parts and digital screw adjustments.
Ergonomic magazine with an outsert tray shelf, with options for extended capacities.
Compatible with various outsert identification devices like bar code scanners and smart sensors.
Can be installed over most conveyor lines.
Includes a cost-effective hot-melt adhesive system.
Optional integration with ECOM™ Extended Capacity Outsert Magazine.

Maximum Speeds:

Up to 175 BPM in Random Mode.
Up to 300 BPM in Timing Screw Mode.

Standard Machine Features:

Four-Head Rotary Outsert Feeder.
Stainless Steel Floor Stand.
Screw Adjustable for Bottle Height.
Motor or Venturi Vacuum System.
Allen-Bradley MicroLogix PLC and Touchscreen Operator Interface.
Upstream and Downstream Surge Control.
Missed Outsert Feed Detector.
No Bottle, No Glue, and No Outsert Control.
Nordson Model ProBlue 4 adhesive system with Single Orifice Gun.
FAT Protocol with IQ and OQ Documentation.
Electronic Manuals on CD.
Complies with ANSI/PMMI B155.1 Safety requirements.
Stepper motor drive.

Options Available:

Four, Six, or Eight-Foot Long Powered Magazine.
Extended Capacity Prefeeder – ECOM™.
Timing Screw or Random Cycle Bottle Control.
Servo Drive.
Low Noise Vacuum Systems.
Allen-Bradley ControlLogix PLC.
Bar Code Scanners, Vision Systems, and Smart Sensors for outsert verification.
Verified bottle reject for missed or non-identified outserts.
Conveyors.

Product Size Range:

Outserts: Minimum 1” x 1” x 1/8” thick, Maximum 3” x 3” x 3/8” thick.
Bottles: Minimum 1” diameter x 2-1/2” high, Maximum 4” diameter x 8” high.

Typical Utility Requirements:

Electrical: 208/230 VAC 3 Ph 50/60 Hz 30 Amp supply (including adhesive system).
Compressed Air: 80 PSI minimum at 0.6 SCFM, with filter and regulator provided.
Vacuum: 10 SCFM at 20” Hg, internally supplied.

Catalog excerpts

ROTARY PICK N’ PLACE® TopSerter II Right-hand Unit with 48” Long Powered Magazine, Timing Screw and Bottle Conveyor FEATURES & BENEFITS: Designed to meet relevant cGMP guidelines, reducing cleanup and inspection. Standardized FAT and commissioning protocols included, helping to assist machinery commissioning and validation. Quick and easy changeover utilizing change parts and digital screw adjustments. Easy-to-load ergonomic magazine with outsert tray shelf. See options for extended capacities. The ability to incorporate most outsert identification devices: bar code scanners, vision and smart sensors. Easily installs over most conveyor lines. Included hot-melt adhesive system saves money over costly double-sided tape systems. Integrates with optional ECOM™ Extended Capacity Outsert Magazine.

Open the catalog to page 1

TOPSERTER IP™ ROTARY PICK N' PLACE® Electrical Enclosure Height Adjustments 48" Powered Outsert Magazine OutsertTray Deck Bottle Conveyor Typical Bottle Flow STANDARD MACHINE FEATURES: • Four-Head Rotary Outsert Feeder • Stainless Steel Floor Stand • Screw Adjustable for Bottle Height • Motor or Venturi Vacuum System • Allen-Bradley Touchscreen Operator Interface • Upstream and Downstream Surge Control • Missed Outsert Feed Detector • No Bottle, No Glue and No Outsert Control • Nordson Model ProBlue 4 adhesive system with a Single Orifice Gun • FAT Protocol with IQ and OQ Documentation • Complies...

Open the catalog to page 2