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Temperature Controller TC10 Series

Temperature Controller TC10 Series
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Temperature Controller TC10 Series

Product catalog summary
Overview: The TC10EM is a temperature controller from the TC10 series, featuring a 5-digit LED display and Modbus communication. It is designed for panel flush mounting with a size of 96 x 96 mm and offers various input and output configurations.
Specifications:
  • Inputs: Two universal inputs configurable for thermocouples (T/C), resistance temperature detectors (RTD), DC current, or voltage.
  • Outputs: Four control outputs configurable to manipulated variable (MV), process variable (PV), or alarm.
  • Power Input: 100 – 240 V AC with an operational range of 85 – 264 V, 47 – 66 Hz.
  • Construction: Panel flush mounting with IP65 protection for the front panel.
  • Communication: Modbus RTU with a maximum transmission distance of 500 meters.
Functions & Features:
  • Two PID controllers with auto-tuning capabilities.
  • Discrete inputs for switching PID bank or operation mode.
  • Clamp-on current sensor inputs for detecting heater wire breaks or overcurrent.
  • Sampling cycle of 100 msec and control cycle adjustable from 1.0 to 99.9 sec.
Performance:
  • Accuracy for various inputs and outputs is specified, with a cold junction compensation error for thermocouple inputs.
  • Response time for current transformer inputs is ≤ 2 sec, and for MV outputs is ≤ 1 sec.
Standards & Approvals:
  • Conforms to EMC and Low Voltage Directives, with reinforced insulation for input to output to power.
  • RoHS compliant.
Installation:
  • Operating temperature range is -10 to +55°C, with humidity tolerance of 5 to 90% RH.
  • Power consumption varies with voltage, approximately 6 VA at 100 V, 7 VA at 200 V, and 8 VA at 240 V.
Input & Output Specifications:
  • Universal inputs support a range of configurations, including DC current, voltage, thermocouples, RTD, and resistance.
  • Control outputs include options for DC current, voltage, pulse, and relay outputs, with specific load resistances and operational ranges.
Additional Features:
  • LED indicators for loop status, alarms, and operation modes.
  • Parameter settings can be adjusted via front panel buttons or PC configurator software.
Universal Input Connections: The TC10EM supports various input types including DC Voltage (-10 to +10V DC), DC Current (0 to 20mA DC), and DC Voltage (-1000 to +1000mV DC). It is compatible with thermocouples, RTD/resistors (2-wire and 3-wire), and potentiometers.
Control Output Connections: The document outlines connections for control outputs 1, 2, 3, and 4, emphasizing isolation between circuits. It includes examples of discrete input connections and control output configurations.
Important Notes: Specifications are subject to change without notice, and users are advised to refer to the manufacturer's website for the latest information.
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Catalog excerpts

Temperature Controller TC10 Series-1

MODEL: TC10EM Temperature Controller TC10 Series TEMPERATURE CONTROLLER (Modbus, 5 digit, LED display type, size 96 x 96 mm) Functions & Features • Two PID controllers* • Universal input x 2 points, control output x 4 points, discrete input x 2 points, clamp-on current sensor input x 2 points • 2 universal inputs configurable to T/C, RTD, DC current or voltage independently • Discrete inputs usable to switch PID bank or operation mode • Control outputs configurable to MV, PV or alarm • Clamp-on current sensor input enables to detect heater wire break or over current • Auto-tuning function *Only single loop control is available while loop 1 remote SP is enabled. MODEL: TC10EM–[1]–M2 ORDERING INFORMATION • Code number: TC10EM-[1]-M2 Specify a code from below for [1]. (e.g. TC10EM-A1-M2) [1] CONTROL OUTPUT A: 0 – 20 mA DC (Load resistance 500 Ω max.) Open collector 2 points V: 0 – 10 V DC (Load resistance 2 kΩ max.) Open collector 2 points P: 12 V pulse (Load resistance 600 Ω max.) Open collector 2 points R: Relay 2 points Open collector 2 points A1: 0 – 20 mA DC (Load resistance 500 Ω max.) Auxiliary relay 2 points V1: 0 – 10 V DC (Load resistance 2 kΩ max.) Auxiliary relay 2 points P1: 12 V pulse (Load resistance 600 Ω max.) Auxiliary relay 2 points R1: Relay 2 points Auxiliary relay 2 points POWER INPUT AC Power M2: 100 – 240 V AC (Operational voltage range 85 – 264 V, 47 – 66 Hz) RELATED PRODUCTS • PC Configurator cable (model: MCN-CON or COP-US) • PC configurator software (model: TC10CFG) Downloadable at our web site. • Clamp-on current sensor (model: CLSE) (Used for detecting the heater wire break) GENERAL SPECIFICATIONS Construction: Panel flush mounting Degree of protection: IP65; applicable to the front panel of the unit with single mounting according to the specified panel cutout Configuration jack: 2.5 dia. miniature jack connector; RS-232-C level Connection: M3 separable screw terminal (torque 0.5 N·m) Solderless terminal: Refer to the drawing at the end of the section. Recommended manufacturer: Japan Solderless Terminal MFG.Co.Ltd, Nichifu Co.,ltd Applicable wire size: 0.25 to 1.65 mm2 (AWG 22 to 16) Screw terminal: Nickel-plated steel Housing material: Flame-resistant resin (black) Isolation: • Control output A, V, P, A1, V1, P1 Pv1 to Pv2 to CT1 or CT2 to Di1 or Di2 to Mv1 or Mv2 to Do1 or Do2 to Modbus to power • Control output R, R1 Pv1 to Pv2 to CT1 or CT2 to Di1 or Di2 to Mv1 to Mv2 to Do1 or Do2 to Modbus to power CT Input waveform RMS sensing: Up to 15 % of 3rd harmonic content Control mode: Standard PID, heating and cooling control (ON/OFF, PID) Proportional band (P): 0.1 to 3200.0 (temperature unit) Integral time (I): 0 to 3999 sec. Derivative time (D): 0.0 to 999.9 sec. Auto-tuning: Limit cycle method Alarm: Deviation high & low, absolute high & low, etc. Sampling cycle: 100 msec. Control cycle: 1.0 to 99.9 sec.

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Temperature Controller TC10 Series-2

(100 msec. fixed for Mv output 0 - 20 mA DC and 0 - 10 V DC) Mv output range: -5 - +105 % for output scale Parameters: Stored in non-volatile memory; write/erase cycle endurance: less than 1 000 000 Parameter setting: With front panel operation buttons or PC configurator software (model: TC10CFG) • Universal input • Control output • Event input Refer to the instruction manual for detail. ■Recommended solderless terminal MODBUS COMMUNICATION_ Communication: Half-duplex, asynchronous, no procedure Standard: Conforms to TIA/EIA-485-A Transmission distance: 500 meters max. Transmission media: Shielded...

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Temperature Controller TC10 Series-3

MODEL: TC10EM (Sensor model No.: AC input) CLSE-R5: 0 – 5 A CLSE-05: 0 – 50 A CLSE-10: 0 – 100 A CLSE-20: 0 – 200 A CLSE-40: 0 – 400 A CLSE-60: 0 – 600 A Frequency: 50 / 60 Hz (45 - 65 Hz) Max. working voltage: 480 V AC (primary side) Overload capacity: CLSE-R5: 10 A continuous, x40 (1 sec.) CLSE-05: 60 A continuous, x40 (1 sec.) CLSE-10: 120 A continuous, x40 (1 sec.) CLSE-20: 240 A continuous, x40 (1 sec.) CLSE-40: 480 A continuous, x40 (1 sec.) CLSE-60: 720 A continuous, x40 (1 sec.) Operational range CLSE-R5: ≤ 5 A CLSE-05: ≤ 50 A CLSE-10: ≤ 100 A CLSE-20: ≤ 200 A CLSE-40: ≤ 400 A CLSE-60:...

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Temperature Controller TC10 Series-4

• Pv1 or Pv2: Refer to "Input type, range & conversion accuracy" section. • CT1 or CT2: ±2 % (sensor error margin not included) Cold junction compensation error (thermocouple input): CJC sensor is adjacently attached to the input terminals. CJC is available for each universal input 1 and 2. Temp. coefficient Response time Burnout response (thermocouple, RTD input): < 10 sec. Insulation resistance: > 100 MQ with 500 V DC Dielectric strength: 2000 V AC @ 1 minute (Pv1 to Pv2 to CT1 or CT2 to Di1 or Di2 to Mv1 or Mv2 to Do1 or Do2 to Modbus to power to ground) 2000 V AC @ 1 minute (Pv1 to Pv2 to...

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Temperature Controller TC10 Series-5

INPUT TYPE ±0.1D or ±0.1%, whichever is greater ±0.1fi or ±0.1%, whichever is greater *2. Max. range: absolute range (greater of 0% and 100% range values), whichever is greater. *3. Refer to the operating manual for details. ■ FRONT VIEW ■ REAR VIEW

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Temperature Controller TC10 Series-6

MODEL: TC10EM COMMUNICATION CABLE CONNECTIONS ■ MASTER CONNECTION TERMINATOR HOST PC TX+/RX+ TX–/RX– SG RX+ RX– *1. For using internal terminator, short-accross terminals 4 and 5. EXTERNAL DIMENSIONS & TERMINAL ASSIGNMENTS unit: mm [inch] 6 – M3 SCREW TERMINAL COVER MOUNTING BRACKET WATERTIGHT PACKING ■ PANEL CUTOUT unit: mm [inch]

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Temperature Controller TC10 Series-7

MODEL: TC10EM SCHEMATIC CIRCUITRY & CONNECTION DIAGRAM ■ CONTROL OUTPUT: A, V and P Indicator LEDs ... Isolation Comm. Circuit Control Circuit Output Circuit Output Circuit Input Circuit Display/ Setting ■ UNIVERSAL INPUT CONNECTION (Pv1) e.g. •DC Voltage (-10 – +10V DC) •DC Current (0 – 20mA DC) ■ UNIVERSAL INPUT CONNECTION (Pv2) e.g. ■ CT1 / CT2 CONNECTION e.g. •Clamp-on current Sensor (model : CLSE) Power Side k ■ DISCRETE INPUT CONNECTION e.g. Di1 comp. leadwire comp. leadwire ■ CONTROL OUTPUT 1 & 2 CONNECTION e.g. ■ CONTROL OUTPUT 3 & 4 CONNECTION e.g. Do1

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.