1. Catalogs
  2. Metzner Maschinenbau GmbH
  3. Metzner Product Catalogue

Metzner Product Catalogue

Metzner Product Catalogue
1 / 40 PagesView full catalog

Metzner Product Catalogue

Product catalog summary
Introduction: This document is a product catalogue from Metzner Maschinenbau GmbH, detailing machinery for rubber and plastics processing. It highlights cutting machines and solutions tailored for various materials and customer needs.
Main Sections:
  • Metzner Material World: Discusses optimal processes for different material characteristics, including flexible and rigid profiles and tubes, with or without steel reinforcement.
  • Machines for Profiles and Tubes: Describes various cutting machines like Modular Cutting Machines (MBS System), Universal Cutting Machines, and Fly-Knife Cutting Machines, each designed for specific materials and processing needs.
  • Customer-Specific Solutions: Metzner offers customized machinery planning, design, and completion, emphasizing flexibility and quick delivery using standard components.
  • Peripheral Equipment: Includes loop control units, unwinding and feeding systems, printing and marking solutions, and software for enhanced processing efficiency.
  • Metzner Service: Focuses on customer satisfaction with after-sales service and global support.
Key Features and Technologies:
  • Red-Green-Blue Equipment Lines: Three versions of equipment tailored to different customer needs, from basic to fully equipped models.
  • Cutting Technologies: Various methods such as die cut, shear cut, tube cut, and hot cut for versatile applications.
  • Technical Data: Specifications for different machine models, including material dimensions, cutting rates, and control systems.
Conclusion: Metzner Maschinenbau GmbH positions itself as a comprehensive systems supplier, offering a wide range of cutting solutions for diverse applications in rubber and plastics processing, with a strong emphasis on customization and efficiency.
Detailed Specifications:
  • Metzner Dynamat Series: Models 20, 40, 80, and 120 for material diameters from 20mm to 120mm, featuring micro-mist knife lubrication and adjustable belt conveyors.
  • Metzner ST 25: High-speed guillotine cutting with up to 800 cuts/minute, suitable for low-noise environments.
  • Metzner CCM Series: For cutting steel-reinforced profiles and tubes, with dry and wet cutting options and dust extraction.
  • Metzner TCM: In-line processing of rigid profiles with automatic synchronization and flexible tooling options.
Control Systems: Machines equipped with PLC control systems, including Metzner and Siemens S7, featuring color touch-screens and CoDeSys programming.
Additional Features:
  • Gap detection for precise cutting in metal carriers.
  • Profile clamping for optimal product fixation during cutting.
  • Automatic scrap cut for quality control.
  • Integration into factory IT networks and remote operation capabilities.
Applications: Suitable for industries requiring precise cutting of materials, such as automotive, furniture, and building insulation sectors.
Advanced Machinery:
  • Automatic Single-Pass Cutting Machines: Integrate multiple tool stations for tasks like punching, milling, drilling, and cutting, with PLC control and high production rates.
  • Off-line Notching Stations: For notching and finishing metal-reinforced rubber profiles with hydraulic and pneumatically movable tools.
  • Transfer Type Machines: Automated end-processing for complex profile finishing, suitable for high-volume production.
  • Mandrel Cutting Machines: SR range for cutting gasket rings from moulded or extruded tubes, offering high cut quality.
  • Drilling Units: In-line and off-line drilling solutions with high-speed drill spindles and laser drilling systems.
Customer-Specific Solutions: Tailored solutions for specific customer requirements, including complex processing lines and machines for cutting high explosive materials.
Comprehensive Overview:
  • Printing and Material Handling: Ink-jet printing for on-the-fly marking, large dereeler devices, and PC-controlled production.
  • Cutting and Converting Lines: Longitudinal cutting of films and profiles, medical tube converting lines with integrated quality control, and raw rubber cutting machines.
  • Specialized Machinery for Brake Pipes: High-speed, precise cutting with integrated defect detection and energy-saving features.
  • Pre-Preg Material Solutions: Machines for monitoring and cutting pre-preg materials with automatic documentation and traceability.
  • Peripheral Equipment: Solutions for dereeling, feeding, take-off, and winding, with various printing and marking systems.
  • Software Solutions: Packages for managing complex parts lists and integrating with IT networks, with real-time production monitoring.
  • Customer Support and Quality Assurance: Emphasizes long-term partnerships with pre-delivery testing and after-sales support, including installation, commissioning, and training services.
Commissioning and Training: Outlines the commissioning process, emphasizing training for operating and maintenance personnel to ensure effective machine operation.
After Sales Service: Long-term support includes advice and machine modifications, preventative maintenance, spare parts service, repair service, and E-Service for remote diagnostics.
Global Presence: Metzner is represented in over 30 countries through qualified sales and service partners, with ongoing efforts to expand its global presence.
Contact Information: Metzner Maschinenbau GmbH, Messerschmittstraße 30, 89231 Neu-Ulm, Germany. Email: [email protected], Phone: +49 731 40199-62, Fax: +49 731 40199-34, Website: www.metzner.com
See more

Catalog excerpts

Metzner Product Catalogue-1

commercial vehicles product catalogue for rubber and plastics processing white goods

 Open the catalog to page 1
Metzner Product Catalogue-2

4 METZNER MATERIAL WORLD 5 MACHINES FOR PROFILES AND TUBES 5 Modular Cutting Machines (MBS System) 8 Universal Cutting Machines 10 Fly-Knife Cutting Machines 12 Eccentric Drive Cutting Machines 13 Circular Knife Cutting Machines 16 Traveling-Head Cutting Machines 18 Automatic Single-Pass Cutting Machines 20 Manually Loaded Notching Stations 22 Transfer Type Machines 24 Automatic Drilling Units 25 Cutting Plain Section Gaskets 26 Mandrel Cutting Machines 27 Circular Knife Cutting Machine 27 Tube Cutting Machine 28 CUSTOMER-SPECIFIC SOLUTIONS 28 Planning, Design and Completion...

 Open the catalog to page 2
Metzner Product Catalogue-3

more than just cut-to-length system supplier for complete and complex applications We see ourselves as a complete systems supplier for the com- Our comprehensive range of machinery for cut-to-length applications in plete solution of your profile and tube processing applications. rubber and plastics extends from inexpensive universal cutting machines To this end, Metzner has a capable engineering team with long to fully-automated production systems. On the following pages, we set years of experience in the provision of convincing solutions, out for you the different processes together with the...

 Open the catalog to page 3
Metzner Product Catalogue-4

metzner material world optimal process, matched to material characteristics Profiles and Tubes: Flexible without Steel Reinforcement Flexible profiles, tubes and hoses are generally processed with modular cutting machines, universal cutting machines, eccentric-drive cutting machines or fly-knife cutting machines. More information: Page 5 Profiles and Tubes: Flexible with Steel Reinforcement For materials with steel reinforcement, circular blade cutting machines are employed. These work with great precision and repeatability, giving un-beatable product characteristics. More information: Page 13...

 Open the catalog to page 4
Metzner Product Catalogue-5

modular cutting machines as versatile as the customers’ requirements and still tailored to match The basic idea: Cutting machines that fit flexibly and individually with customers’ requirements and are available in the shortest time with practically no development being necessary. Many processing and cutting tasks are as varied as the materials themselves. With the MBSSystem it is possible for you to combine more than 130 standard components together to fit your requirements. Just like building blocks, the appropriate elements are selected and applied. Elements like the type and number of cutting...

 Open the catalog to page 5
Metzner Product Catalogue-6

MBS-Automatic features as follows: • Cutting method: die cut • Transport conveyor: 200 mm long, 100 mm wide • Cutting height: 30 mm • Control system: PC-control • Additional features: Equipped with ink-jet printer, safety feed-in, outlet belt MBS-Automatic features as follows: • Cutting method: die cut • Transport conveyor: 200 mm long, 200 mm wide • Cutting height: 80 mm • Control system: Scheider PLC with Color-LCD-TFT • Additional features: welded steel frame, safety feed-in, outlet belt MBS-Automatic features as follows: • Cutting method: shear cut • Transport conveyor: 200 mm long, 400 mm...

 Open the catalog to page 6
Metzner Product Catalogue-7

the correct tool Choosing the correct tool is as important for a good cutting result as the choice of the cutting machine itself. The cutting method, the cutting force and the form of the knife must all be right for the material and the processing requirements so that they are matched perfectly to the particular task in hand. The basic idea: Choose the right machine for your application from eight different cutting technologies or even equip one machine with several tools for various tasks. The MBS range offers you the possibilities you are looking for: die cut, shear cut, tube cut, draw cut,...

 Open the catalog to page 7
Metzner Product Catalogue-8

universal cutting machines h a n dy b e n c h m o d e l s w i t h o u t s ta n d i n g p r i c e /p e r f o r m a n c e r at i o The basic idea: Robust and reliable base models, equipped with the correct cutting technology (die cut, shear cut, tube cut) and a choice of »Red – Green – Blue« equipment levels. Metzner universal cutting machines are designed for automatic cut-to-length and cutting of a wide spectrum of materials. For flexible profiles, tubes, plastic pipe, lace, seals, film, labels, cables, braids and wires, our universal cutting machines deliver precise results with good cut quality...

 Open the catalog to page 8
Metzner Product Catalogue-9

Metzner Variocut Metzner ST-OB Metzner KL-BV The powerful »universal cutting machine« with outstanding pulling and cutting force. • Optimal for versatile applications with frequent changes • Tool changeover in less than three minutes • PLC controls with CoDeSys programming • Stepper motor for exact positioning and variable speeds is standard • Pneumatic lifting and lowering of the upper belt with controlled gripping pressure and 100mm cutting width The »all-rounder«, also with three different cutting tools. • Sensitive belt pressure adjustment (hand heel with counter) • Variable cutting depths...

 Open the catalog to page 9
Metzner Product Catalogue-10

fly-knife cutting machines h i g h - s p e e d c u t t i n g w i t h u p to 4,000 c u t s p e r m i n u t e The basic idea: Highest cutting rates of up to 4,000 cuts per minute with one knife and, if required, even higher speeds with multiple knives, a choice of »Stop & Go« or continuous cutting, different machine sizes for materials up to 120mm diameter, knife lubrication and peripherals interfacing as standard. The Dynamat machines process elastic materials with precision and high repeatability – from silicone tubing for medical applications, textile-reinforced hoses to profiles. It makes no...

 Open the catalog to page 10
Metzner Product Catalogue-11

Metzner Dynamat 20 (not illustrated) • Compact bench model for material up to 20mm diameter • Equipped for micro-mist knife lubrication • Belt conveyor 30mm wide, electrically adjustable Metzner Dynamat 40 • Fly-knife cutting machine for material up to 40mm diameter • Equipped for micro-mist knife lubrication • Integrated take-off belt as standard • Belt conveyor 100 mm wide, centrally adjustable via handwheel Metzner Dynamat 80 (not illustrated) • Fly knife cutting machine with additional safety equipment • For larger diameters up to 80mm diameter • Equipped for micro-mist knife lubrication •...

 Open the catalog to page 11

All Metzner Maschinenbau GmbH catalogs and technical brochures

  1. CPC 400

    2  Pages

  2. CRC 350

    2  Pages

  3. CRC 450 Duo

    2  Pages

  4. Metzner ST 25

    2  Pages

  5. Metzner PA Tube

    12  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.