Metzner CCM High performance circular knife cutting machines for reliable processing of steel-reinforced sealing profiles and tubes

Circular knife cutting machines of the »Metzner CCM series« have been developed to ensure reliable processing of flexible, steel-reinforced and rigid materials. The rotating circular knife is perfectly suited to cutting rubber, plastic and metal and gives extremely good cutting quality by the combination with other parameters such as optimum material guide, knife rotation speed, knife rotation direction, knife feed and knife lubrication, ensuring both, »in-line« and »off-line«. Central to all »CCM machines« is that they are fitted with a linear servo-drive for the circular knife arm movement....

Individual possible uses Flexible materials Reinforced materials Rigid, reinforced materials • Round profiles • U-shaped profiles • Spline profiles • Stick profiles • Sponge rubber profiles • Tubes and pipes Rubber profiles with steel carriers Profiles for the automotive industry (door mounted seal, body mounted seal, glass run channels, hood seals, windshield seal, waist belts, trunk seal) • Rigid plastic profiles • Rigid profiles with steel carrier • Steel coated tubes • Rigid strengthened round materials (e.g. plastic pipes)

Metzner CCM Series Metzner offers three different »CCM series« models for different requirements and production processes. • Metzner CCM 2 • Metzner CCM 4 • Metzner CCM 6 The »CCM 2« and »CCM 4« circular knife cutting machines are available in three different versions: »Red - Green - Blue« • Red: Circular knife penetration with pneumatic linear drive, belt conveyor speed 60m/min • Green: Servo-linear drive for the circular knife penetration, belt conveyor speed 60 m/min • Blue: Servo-linear drive for the circular knife penetration, belt conveyor speed 120 m/min

Metzner CCM 2 Economical circular knife cutting machine for processing steel-reinforced profiles: • Equipped with dry cutting and dust extraction unit (option to include micro knife mist lubrication system to cool the circular knife) • Optional cutting tool for materials without steel-reinforcement • Standard model comes with integrated takeoff belt (1300 mm length) • Machine can be used »in-line« or »off-line« Metzner CCM 4 Suitable for wet and dry cutting, produces high class, quality cut: • Equipped with water spray cooling/lubrication or micro-mist knife lubrication and interfacing for dust...

Large range of circular knives and cutting wheels All circular knife cutting machines in the »CCM series« can be fitted with various circular knives, allowing optimum cut quality. The continuously variable saw motors work at a range of rotation speeds, from 1,000 - 6,000 rpm or 4,000 -10,000 rpm. Therefore cutting wheels with a grinding function can be used as well as circular knives. Additional cutting tools All circular knife cutting machines are equipped for the use of an additional cutting tool. This makes the Metzner circular cutting machine a real all-rounder that can also be used for materials...

Metzner Micro spray system and cooling water system The »Metzner CCM 4« comes with a cooling lubrication system or a micro spray system as standard. Lubricating the circular blade ensures that the cut quality, when cutting steel-reinforced profiles, is significantly increased. The water or cooling lubricant is usually used in a closed cycle. In the process shavings and particle matters are filtered out. Intelligent gap detection With optional automatic gap detection, the »CCM 4« and »CCM 6« detect the gaps in steel carrier underneath the rubber. The cutting position is regulated automatically...

Cost effective additions As well as high quality machines for processing rubber and plastic, Metzner also offers quick, careful and cost effective peripheral equipment that increases the automatic processing line. We classify our peripheral equipment into the following categories: • Unwinding and feeding • Printing and marking • Take off and winding • Remote controls • Software solutions and PC integration

Material dimension max. (circular knife cut) 100 x 30mm (WxH) 11 100 x 30mm (WxH) 11 100 x 30 mm (BxH) 11 Circular knife penetration speed max. 30 m/min 30 m/min 30 m/min Typical repeatability exactness 2) ± 0.1% - ± 0.3% ± 0.1% - ± 0.3% ± 0.1% - ± 0.3% Electrical connection Compressed air connection 3) Dimensions (LxWxH) Weight 1 additional optional dimensions possible | 2) depending on material; tolerance min. ± 0.5mm | 3) only necessary with die cut Specifications are subject to change without notice.

Red-Green-Blue Equipment Level Red Green Blue Red Green Blue Feeding speed (m/min) 60 60 120 60 60 120 60 Cooling water circulation - - - • • • - Minimum quantity lubrication O O O O O O O Integral interface for peripheral equipment - • • - • • • Integration into factory IT network - • • - • • • Further equipment possibilities Green Blue Gap detection Profile clamping Additional cutting tool Length measuring system Cutting based on marking Automatic scrap cut E-Service...