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Wear Lining and Sheeting Data Sheet

Wear Lining and Sheeting Data Sheet
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Wear Lining and Sheeting Data Sheet

Product catalog summary
Introduction
Metso is a global provider of sustainable technology and services for industries such as mining, construction, and oil & gas. The company focuses on partnerships to deliver customized solutions that enhance productivity and profitability. Metso's wear lining solutions are recognized for their quality, reliability, and innovation.
Production and Material Technology
Metso aims to reduce costs by minimizing equipment wear and downtime. Their products, made from rubber and polyurethane, offer high elasticity and impact absorption. By combining materials like steel, rubber/polyurethane, and ceramics, Metso enhances wear life and reduces noise, leading to cost savings and improved working environments.
Wear Protection Solutions
Metso provides a variety of wear protection products, including Trellex Poly-Cer, Trellex Wear Elements, and Trellex SQ, designed to maximize productivity and profit by minimizing wear and noise. These products are suitable for applications such as chutes, truck beds, feeders, and silos.
Selection Guides
The selection guide is divided into three sections: wear improvements, flow improvements, and noise reduction. It assists in selecting the appropriate product based on processing conditions, material size, shape, drop height, volume, and angle of impact.
Environmental and Storage Considerations
Metso provides guidelines on the environmental effects on lining products, including temperature and pH range recommendations. Proper storage conditions are advised to maintain product quality.
Trellex Poly-Cer
Trellex Poly-Cer is designed for high abrasion resistance and impact absorption, suitable for applications with sliding wear and high material speeds. The product range includes various dimensions and weights, tailored to specific needs.
Product Range
The Trellex Poly-Cer range includes products like Trellex Poly-Cer 4 S 8/0 for medium to light mining applications, Trellex Poly-Cer 20 S 35/5 for high material velocities, and Trellex Poly-Cer 70 S 95/5 for extreme material volumes and angles.
Installation Procedures
Installation involves surface preparation, adhesive application, and fixing methods such as self-tapping screws and stud welded bolts, with specific recommendations for different Poly-Cer types.
Technical Specifications
Products combine wear rubber with built-in ceramics, hot-vulcanized together, featuring zigzag ceramic patterns for enhanced durability in high-impact applications.
Application Guidelines
Guidelines are provided for impact angles, drop heights, and material sizes for each product type.
Additional Products
Includes Trellex Wear Elements and Trellex PP, designed to improve wear life, material flow, and reduce noise.
Conclusion
Trellex Poly-Cer products offer comprehensive wear protection solutions for industrial applications, focusing on durability, noise reduction, and improved material handling efficiency.
Trellex PPU
Trellex PPU wear plates are made of polyurethane with steel reinforcement, ideal for sliding wear applications and effective in temperatures from -20° to +70°C.
Trellex PT
Made from T60 wear rubber with aluminum fixing profiles, suitable for both impact and sliding wear, effective in temperatures from -25° to +70°C.
Trellex SB
Wear plates made from T60 wear rubber with molded holes reinforced with steel washers, bendable and easy to cut, effective in temperatures from -25° to +70°C.
Trellex SP
Designed for impact angles between 15° and 50°, with steel reinforcement, effective in temperatures from -25° to +70°C.
Trellex WB
Wear bars made from T60 wear rubber with an aluminum fixing profile, suitable for both impact and sliding wear, effective in temperatures from -25° to +70°C.
Trellex Flexback
Available in rubber and polyurethane, designed for lighter and medium applications, effective in temperatures from -25° to +70°C.
Installation and Fixing Methods
All Trellex lining systems should be installed without gaps between the liners, with various fixing methods available depending on the product type.
General Recommendations
Selection guides recommend specific products based on particle size, drop height, and impact angle, with a note that these are recommendations only and the company does not assume responsibility for their application.
Product Overview
The document provides detailed specifications and descriptions of various Trellex products used in mining and construction screens, focusing on Metso's Trellex brand.
Specifications
Lists part numbers, descriptions, weights, and quantities for various Trellex products, including technical specifications like hardness, density, tensile strength, and elongation at break.
Product Information
Trellex products are designed for wear resistance, reducing breakdown risks, and improving operating economy, available in rubber and polyurethane with options for different hardness levels and resistance to oil and ozone.
Applications
Trellex sheeting is suitable for wet applications and environments requiring oil and ozone resistance, used in Metso mining screens and construction screens.
Technical Data
Provides detailed technical data for Trellex sheeting, including dimensions, weight, and available configurations, outlining benefits such as noise reduction and ease of handling.
Installation and Handling
Trellex sheeting is designed for easy installation, with options like contact layers and tear-off fabric backing to simplify the process, lighter than steel to reduce handling injuries.
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Catalog excerpts

Wear Lining and Sheeting Data Sheet-1

Metso Wear lining and sheeting Handbook Version 1.2

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Wear Lining and Sheeting Data Sheet-2

Metso wear lining and sheeting Trellex® is a registered trademark of Metso Corporation

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Wear Lining and Sheeting Data Sheet-3

ContentsIntroduction Working together for you 2 Production and material technology 4 Wear protection solutions you can count on 6 Lining System Overview - Selection guide 8 Basic wear lining Trellex Wear Elements 23 Trellex Flexback and Trellex Flexback Serrated 46 Trellex SQ 52 Wear lining solutions Metso truck body lining solutions 62 Lining solutions washing drum 64 Lining solutions concrete mixer 66 Lining solutions screens 68 Trellex Wear Resistant Sheeting

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Wear Lining and Sheeting Data Sheet-4

WEAR LINING AND SHEETING Screening and Conveyor Solutions ivieiso is a global supplier of sustainable technology and services for mining, construction and oil & gas industries. As a full-service partner to these industries, Metso relies on a global pool of about 20,000 dedicated employees to help our customers achieve successful results in every part of their operation. Metso wear lining solutions reflect that commitment in every product and service we offer. Working closely with our customers, we go beyond simply being a supplier to consulting on and recommending genuinely customized solutions...

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Wear Lining and Sheeting Data Sheet-5

for youYour partner in maximum productivity Metso wear lining solutions have always been known for the quality of their construction, their dependability in the field and their ongoing innovation to find more productive lining options. Customers and non-customers alike often turn to us for information and recommendations on all aspects of wear lining. Today, Metso represent a flexible and reliable partnership in maximizing mining and construction site productivity. It goes beyond production, supply delivery and stockage of products. We advise on configuration. We proactively analyze all components...

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Wear Lining and Sheeting Data Sheet-6

WEAR LINING AND SHEETING Production and material technology As developments in materials technology continues to grow, so does Metso innovation in applying them to wear linings. Steel is still today the most widely used lining material. But we believe that the best results for today’s mining and construction operations are achieved by combining materials such as steel, rubber/polyurethane and ceramics – and taking full advantage of the best features of each. Compared to steel wear plates, for instance, synthetic wear linings offer outstanding wear life and noise reduction, resulting in lower...

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Wear Lining and Sheeting Data Sheet-7

State of the art manufacturing Maintaining the highest possible profit per tonne is important to our customers. And our customers are important to us. That is why we invest heavily in the most advanced manufacturing techniques available. Polyurethane castings are made with a computerized and fully automatic carousel technique and an advanced injectionpressing method is used for TPU materials. Computerized injection presses are used in rubber manufacturing. On conventional presses, rubber and steel support plates are bonded together with a special adhesive at high pressure, ensuring proper adhesion....

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Wear Lining and Sheeting Data Sheet-8

WEAR LINING AND SHEETING Wear protection solutions you can count on Mining, aggregate and cement screening is tough on equipment, which can make it even tougher on budgets. Keep material flow up and maintenance time down with a range of wear protection products designed to maximize productivity and profit. Installed in chutes, spouts, hoppers and transfer points, Metso wear lining products minimizes wear and reduces noise while increasing service life. The wear lining offering includes a wide range of products designed to best support customers needs in keeping the total cost per tonne down....

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Wear Lining and Sheeting Data Sheet-9

Trellex LF plates minimize surface friction to prevent material from sticking. Excellent solution for bins, chutes, silos and other low wear applications. Suitable for applications that require extremely low friction. Wear Lining Solutions Metso offers several wear lining solutions especially developed to fit specific applications like truck beds, washing drums, concrete mixers and screen feed boxes. The solutions are developed to meet all your needs in terms of keeping material flow up and maintenance time down. Trellex wear sheeting has proved a long wear life in comparison with other wear...

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Wear Lining and Sheeting Data Sheet-10

WEAR LINING AND SHEETING Lining system - overview Selection guide The selection guide for lining solutions is divided into three sections: wear improvements, flow improvements and noise reduction. Pick your critical areas for improvement and let the selection guide help you find the product that brings the most value to your application. Your choice will be based on processing conditions, material size, shape, drop height, volume, angle of impact, etc. Find out more about the products and selection guides in each product section. A General wear improvement lining guide Improve wear life of lining...

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Wear Lining and Sheeting Data Sheet-11

PRODUCT INFORMATION General flow improvement lining guide Lining products for flow improvement are available in a range of options, based on high wear and capacity. Below you will find an overview of products for various areas of use. Some products overlap and can be used in various applications. Abrasion rate High Trellex Poly-Cer Trellex LF Trellex PPU General noise-reduction lining guide Excessive noise is a problem in mining and construction operations. Managing noise pollution is more important than ever. All wear rubber products such as Trellex PP, Trellex SP, Trellex PT, Trellex SB, Trellex...

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Wear Lining and Sheeting Data Sheet-12

WEAR LINING AND SHEETING Environmental effects on Lining products Water RU components (recommendations valid for handled material temperature up to 30° C (86° F) Stainless steel recommended for metal parts exposed to handled material No effect on steel or aluminium parts exposed to handled material Some effects on aluminium parts. For long wear life we recommend steel parts Steel parts recommended for metal parts exposed to handled material PU components pH-range Comment pH 2 - 13 No effect on PU standard quality Stainless steel / aluminium / steel parts same recommendation as rubber components...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.