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Metso Corporation
ScreenWatch® Screen Condition Monitoring Brochure

ScreenWatch® Screen Condition Monitoring Brochure

Product catalog summary

Overview
The Metso ScreenWatch® system is an intelligent performance management tool designed to enhance the availability and efficiency of vibrating screens. It provides real-time monitoring and alerts for screen condition and bearing health, allowing operators to address issues before they lead to significant downtime and costs.

Key Features

Intelligent Monitoring: ScreenWatch offers intuitive operation with complete diagnostics, alarms, and historical data. It uses wireless, self-powered sensors that are engineered to IP66 standards for reliability in harsh environments.
Effective Data Transmission: The system uses wireless technology to transmit screen motion and bearing data to an operator interface, providing real-time updates and warnings.
Wireless Sensors: The patent-pending sensors are self-powered, eliminating the need for batteries or wires, thus reducing maintenance and extending system life.
Scalability: ScreenWatch can monitor up to four screens simultaneously and integrates with site control systems through various communication protocols.

Operational Benefits

Preventive Maintenance: By alerting operators to issues such as flapping media, uneven feed, and worn bearings, ScreenWatch helps prevent structural fatigue and extends screen lifespan.
Process Optimization: Continuous monitoring and analysis optimize screen performance, contributing to overall process efficiency.

Conclusion
ScreenWatch acts as a 24/7 guardian for Metso screens, ensuring operational integrity and enhancing the performance of the Opti-Flo® range. It is a critical component in improving processes and protecting equipment.

Catalog excerpts

ScreenWatch® Screen Condition Monitoring Brochure-1

metso Expect results ScreenWatch Screen condition monitoring Intelligent Performance Management

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ScreenWatch® Screen Condition Monitoring Brochure-2

No engineering experience is required to use ScreenWatch. Operators can quickly familiarize themselves with the system and understand the simple status updates and alerts. The Metso ScreenWatch® system Enhancing screen availability Intelligent monitoring is all about preventing issues that cause downtime – and cost you big. Now, with ScreenWatch, we can monitor screen condition more simply and effectively than ever before. ScreenWatch enables operators, controllers and service professionals to see real-time analysis of vibrating screen performance and bearing condition. If there is a problem,...

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ScreenWatch® Screen Condition Monitoring Brochure-3

ScreenWatch monitors housing temperature and bearing wear in order to warn you of any potential bearing problems. Using wireless technology, the sensors continually broadcast screen motion and bearing data to the nearby receiver. From there, the data is transmitted to the operator interface. Typical vibration monitoring sensors break often, require regular maintenance, and have a short lifespan. Metso’s patent-pending, self-powered sensor modules allow the system to run without any batteries or wires – requiring no site maintenance and extending the life of the system. Proven on-board software...

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ScreenWatch® Screen Condition Monitoring Brochure-4

More uptime and screening efficiency help to perfect your overall process. Scalable ScreenWatch is fully scalable: It can be used with any Metso screen. One operator interface unit can monitor up to four screens at the same time. Additionally, the interface unit can output system health data over a single standard connection. A variety of communication protocols are available for integration with your site’s control system. Think of ScreenWatch as a 24/7 guardian for your screen: It’s an integral part of preventing structural fatigue and extending its lifespan. More importantly, it optimizes...

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ScreenWatch® Screen Condition Monitoring Brochure-5

ScreenWatch® continuous monitoring system: Protecting the operational integrity of Metso's entire Opti-Flo® range.

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ScreenWatch® Screen Condition Monitoring Brochure-6

Metso, engineering customer success... ScreenWatch, by Metso, for Metso vibrating equipment, improving your process and protecting your equipment. Metso Minerals Industries, Inc., 4000 Town Center Blvd., Ste. 400, Canonsburg, PA 15317, USA, tel +1 412 269 5000, fax +1 412 269 5161, www.metso.com

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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