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Rotary Railcar Dumpers and Train Positioners Brochure

Rotary Railcar Dumpers and Train Positioners Brochure

Rotary Railcar Dumpers and Train Positioners Brochure

Product catalog summary
Overview
Metso offers a comprehensive range of rotary railcar dumpers and train positioners designed to handle random car and unit trains of varying lengths and car sizes. These systems are customizable to meet specific site and customer requirements, ensuring efficient and reliable railcar unloading.
Specifications
Metso provides single, tandem, or triple car dumpers with capacities ranging from 453 to 9,072 metric tons per hour (mtph). The systems are designed using advanced finite element analysis to optimize fatigue life and handle diverse materials such as coal, ores, and wood chips.
System Components
Complete systems include dumpers, train positioners, holding devices, hoppers, feeders, and controls. Metso also offers turnkey solutions for retrofitting and upgrading existing systems to enhance reliability and safety.
Design Features
  • Rolled “T” End Rings: Reduce structural stress and extend service life.
  • Breakaway Car Clamps: Prevent damage during operation with a spring relief feature.
  • Control Room: Provides high visibility and ergonomic control for operators.
  • Integral Platen Weigh Scale: Ensures accurate weighing of railcars.
  • Wheel Clamps: Secure railcars during rotation for safe dumping.
Positioning Systems
Metso offers various positioning systems, including SCAMP® reversible hydraulic indexers and Gemini® Car Positioners, to handle different train configurations and improve dumping efficiency.
Technological Advancements
Metso's systems incorporate advanced features such as variable speed drives, dual heavy-duty rack and pinion drive systems, and train simulation programs to optimize performance and extend equipment life.
Conclusion
Metso's rotary railcar dumpers and train positioners are engineered to deliver high performance, reliability, and adaptability to meet the demanding needs of modern railcar unloading operations.
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Catalog excerpts

Rotary Railcar Dumpers and Train Positioners Brochure-1

Rotary railcar dumpers and train positioners

 Open the catalog to page 1
Rotary Railcar Dumpers and Train Positioners Brochure-3

Rotary railcar dumpers and train positioners Metso's rotary railcar dumper and positioner systems have set the worldwide industry standard with the most technologically advanced list of standard features for system dependability, efficient operation, and long service life. With a wide choice of configurations and features, Metso can service random car and unit trains of any length, style, and varying car size. Single, tandem or triple car dumpers provide capacities from 453 to 9,072 mtph. Complete systems Metso's capabilities in design, supply, installation, and commissioning provide complete...

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Rolled "T" end rings Reduces structural stress and extends service life by utilizing a standard "T" shape to construct the flange and portion of the web. Promotes extended barrel life. A special five-year warranty is offered by Metso on rolled "T" end rings. Breakaway car clamps with spring relief feature A vertical pivot allows the clamp head to rotate if struck on the side by a locomotive or railcar. Prevents damage to locomotive, railcar, and dumper barrel. Spring relief feature prevents overloading of clamps, barrel frame, and structural girders, maximizing dumper life. Control room Highest...

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Rotary Railcar Dumpers and Train Positioners Brochure-5

Double/quad wheel trunnions Excellent for heavy railcar handling. Distributes the end ring load to 8 or 16 points instead of 4. Reduces fatigue loading of each cycle on the end ring, greatly extending barrel life. Rail and trunnion wheel surface wear life is improved due to reduced stress. Blocking mechanism Maintains support of railcar sidewalls during rotation. Maximizes railcar side support and minimizes car shifting during dumper operation. Prevents damage to railcar caused by excessive side stresses. Two-position shiftable blocking can be provided to accommodate wide locomotives. Dual heavy-duty...

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Rotary Railcar Dumpers and Train Positioners Brochure-6

Metso’s basic rotary car dumper makes handling a wide variety of materials a rapid, automatic process Multiple barrel configurations dump 2, 3, or 4 railcars simultaneously to increase traditional unloading capacity Positioning systems ... to service any application Metso’s train positioner systems are designed to move individual blocks of 1-10 railcars up to unit trains in excess of 200 railcars. Most systems are computer-monitored and SCR-controlled to meet exacting dumping requirements. For high speed, high capacity requirements, Metso offers an over-the-coupler positioning arm, holding arm,...

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Rotary Railcar Dumpers and Train Positioners Brochure-7

Rotaside dumpers for random cars lift the car during dumping, therefore reducing the depth of the receiving hopper and foundation This C-frame (crescent) design allows the positioner to move through the barrel, promoting efficient handling of random cars Train simulation program Metso’s train simulation program evaluates the dynamics of the train configurations for the facility. • Calculates speeds, loads, cycle times, and in-train forces • Calculates load on coupler and positioner system arms Metso’s train simulation program calculates speeds, loads, cycle times, and in-train forces, and evaluates...

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Expect results It is our promise to our customers and the essence of our strategy. It is the attitude we share globally; our business is to deliver results to our customers, to help them reach their goals. metso Metso Minerals Industries, Inc., 4000 Town Center Blvd., Ste. 400, Canonsburg, PA 15317, USA, tel +1 412 269 5000, fax +1 412 269 5070, www.metso.com

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.