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RCS™ Flotation Machines Brochure

RCS™ Flotation Machines Brochure

RCS™ Flotation Machines Brochure

Product catalog summary
Introduction
The document provides detailed information on the RCS™ flotation machines by Metso, designed to maximize flotation recovery and performance in ore processing plants. The machines utilize a circular tank concept combined with the DV™ (Deep Vane) mechanism to enhance flotation efficiency.

Flotation Concept
The RCS flotation machine integrates the benefits of circular cells with unique mechanism features to optimize conditions for roughing, cleaning, and scavenging duties. Metso offers a range of cell volumes from 0.8 to 200 m³ to meet modern ore processing requirements.

DV™ Flotation Mechanism
The DV™ mechanism features a unique impeller design with vertical vanes and an air dispersion shelf, promoting radial slurry pumping and minimizing sanding. It enhances flotation performance by maximizing particle-bubble contacts, ensuring effective solids suspension, and distributing air efficiently throughout the cell.

Cost Reduction and Maintenance
The mechanism is designed to minimize high-velocity zones, extending wear life. Impellers and diffusers are made from abrasion-resistant materials. The DV mechanism is easily removable for maintenance, and wear parts can be replaced without removing the mechanism.

Air Control and Drive Systems
Flotation air is supplied by a separate blower, with aeration rates controlled manually or automatically. The machines use V-belt drives for cell volumes up to 70 m³ and gearbox drives for larger volumes.

Tank Design Features
The circular tank design minimizes slurry short-circuiting and simplifies construction and installation. The tank supports the flotation mechanism and drive, with options for enclosing the cell top to reduce particle release.

Feed and Discharge
Standard feed, intermediate, and discharge boxes are used, with downflow control dart valves at the cell floor level.

Froth Handling and Level Control
Each tank includes double internal cross-flow launders for efficient froth removal. Froth crowder plates can be added to enhance recovery. Pulp level control is managed by pneumatically operated dart valves.

Specifications
The document provides detailed specifications for various RCS models, including cell volume, motor power, and air requirements. The machines are available with both V-belt and gearbox drives.

Conclusion
Metso's RCS flotation machines are designed to deliver maximum flotation recovery and performance, supported by decades of industry expertise and customer collaboration.
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Catalog excerpts

RCS™ Flotation Machines Brochure-1

Flotation machines Maximum flotation recovery

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RCS™ Flotation Machines Brochure-3

The RCS flotation machine is the latest design to use the circular tank concept and combines the benefits of circular cells with the unique features of the mechanism to create the ideal conditions to maximise flotation performance for all roughing, cleaning and scavenging duties. Metso offers the full range of cell volumes required for modern ore processing plants with cell sizes from 0,8 to 200 m3. DV™ Flotation mechanism The patent-protected DV™ (Deep Vane) mechanism impeller consists of a unique arrangement of vertical vanes with shaped lower edges and air dispersion shelf. The mechanism design...

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RCS™ Flotation Machines Brochure-4

RCS™ Flotation machine The RCS™ (Reactor Cell System) flotation machine has been developed to combine the benefits of the circular cell concept with the unique features of the DV™ mechanism to create the ideal conditions to maximize flotation performance for roughing, scavenging, and cleaning duties. Maximum flotation recovery and performance have been achieved by careful attention to tank design. • A very active lower zone for good solids suspension and transport, designed to maximize and create multiple particle-bubble contacts for recovery of the full range of particle sizes present. • An...

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RCS™ Flotation Machines Brochure-5

The standard launder solution is with transvers launders, but peripheral internal or external are also available as well as combinations of transvers and peripheral.

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RCS™ Flotation Machines Brochure-6

V-belt drive V-belt drive V-belt drive Gear box drive drivedrive GearGear box box Cell dimensions V-belt drive Cell dimensions gear-box drive

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RCS™ Flotation Machines Brochure-7

V-belt drive Connected motor (2) Air requirements (2) kW hp m3/min kPag Acfm psig (1) Effective volume (2) Per cell, slurry 1.35 S.G. Flotation machines RCS 7

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Making the big difference to our customers Everything we do is based on deep industry knowledge and expertise that makes the big difference to our customers. Decades of close customer collaboration and adapting to our customers’ ever changing needs have transformed us into a knowledge company. www.metso.com [email protected] Subject to alteration without prior notice

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.