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Metso Pelletization Solutions

Metso Pelletization Solutions

Metso Pelletization Solutions

Product catalog summary
Introduction to Metso Pelletization Solutions
Metso offers comprehensive solutions for transforming iron ore fines into spherical pellets, suitable for blast furnace or direct reduction systems. As the only OEM providing both Straight Grate and Grate-Kiln technologies, Metso ensures optimal technology fit for specific ore and product requirements.
Technological Offerings
  • Straight Grate System: Designed for high output and lower capital costs, this system involves a continuous flow of pallet cars through drying, preheating, indurating, and cooling stages.
  • Grate-Kiln System: Comprising a Traveling Grate, Rotary Kiln, and Annular Cooler, this system ensures consistent pellet quality with the lowest operating costs.
Key Features and Benefits
  • Metso's solutions are engineered to increase capacity, reduce fuel and power consumption, and minimize maintenance costs.
  • Advanced engineering and process optimization enhance reliability and ease of maintenance.
  • Metso's systems offer significant reductions in fuel and CO2 emissions, with ultra-low NOx installations and patented seals to reduce air leakage.
Case Study: Jindal Steel and Power Ltd. (JSPL), India
Metso delivered two pellet plants with a capacity of 4.5 million tonnes each, achieving 99% uptime and 15 extra days of operation. The plants operate at full capacity with reduced power and fuel consumption.
Advanced Automation and Control Systems
  • Optimizing Control System (OCS®): Enhances plant performance and energy consumption, maximizing throughput and optimizing production costs.
  • VisioPellet™ Technology: Provides real-time process assessment to optimize pellet size distribution and feed rate.
The Metso Way
Metso's approach is built on deep industry knowledge, customer collaboration, and innovative solutions, focusing on creating value for customers through knowledge, people, and solutions.
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Catalog excerpts

Metso Pelletization Solutions-1

Metso Pelletization Solutions Straight grate and Grate-Kiln system

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Metso Pelletization Solutions-2

Increasing the economic value of ores and minerals with pelletizing Metso Pelletization Solutions As high-grade iron ore deposits become more limited, it is necessary to upgrade lower quality iron ore resources through concentration. The ground iron ore must be pelletized prior to feeding into a blast furnace or DRI plant. Our pelletizing equipment is designed to produce pellets of highest quality at the lowest cost. Boosting production capacity and quality Metso engineering experts work closely with customers to enhance mechanical and process parameters for all equipment systems for improving...

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Metso Pelletization Solutions-3

Grate-Kiln system Straight grate systems Consistent pellet quality, lowest operating costs Maximizing output, minimizing capital cost The Grate-Kiln induration machine is composed of three separate pieces of equipment; the Traveling Grate, the Rotary Kiln, and the Annular Cooler. Independent variable speed control of drying/preheating, induration, and cooling allows process flexibility to adjust to changes in concentrate feed. The Straight grate induration machine is a continuous flow of pallet cars that move through drying, preheating, indurating, and cooling without intermediate transfers....

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Metso Pelletization Solutions-4

Promising results Delivering world class pelletization plants to Jindal Steel and Power Ltd.(JSPL), India Challenge As one of its growth initiatives, the company wanted to improve the availability and efficiency of its iron ore pellet plants, which provide the raw material for its steel mills across the country and even outside India Solution To meet the desired quality parameters and running the facility at its optimum level, Metso delivered two pellet plants having capacity of 4.5 million tonnes each Advanced automation and control systems Optimizing Control System OCS® is among the most cost-and-time-effective...

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Metso Pelletization Solutions-5

The Metso Way Making the big difference to our customers Everything we do is based on deep industry knowledge and expertise that makes the big difference to our customers. Decades of close customer collaboration and adaption to our customers’ ever-changing needs have transformed us into a knowledge company. Through our knowledge and experience, we work with our customers to create solutions that enable them to attain their objectives. We call this The Metso Way, which focuses on creating value to our customers. The Metso Way is built upon knowledge, people and solutions. We have deep knowledge...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.