1. Catalogs
  2. Metso Corporation
  3. Burner Systems for Rotary Kilns Brochure

Burner Systems for Rotary Kilns Brochure

Burner Systems for Rotary Kilns Brochure

Burner Systems for Rotary Kilns Brochure

Product catalog summary
Overview of Burner Systems for Rotary Kilns
The document provides a comprehensive overview of burner systems designed for rotary kilns, emphasizing their critical role in efficient thermal processing of materials such as ores and minerals. These systems are essential for processes like coke and limestone calcining, lime recovery in pulp mills, and waste combustion.

Key Components and Features
  • Adjustable Pilot Assembly
  • Outer Air Vane
  • 2-Way Adjustable Burner Mount
  • Gas Orifice Ring
  • Spark Ignited Gas Pilot
  • Refractory Covered Stainless Steel Burner Pipe
  • Swirl Air, Oil Inlet, Gas Inlet Shape Air

Design and Engineering
Metso, with over 50 years of experience, designs burner systems tailored to specific job requirements. The design process considers factors such as process needs, air momentum, temperature profiles, and emission requirements. The systems are capable of handling multiple fuel types, including gas, oil, pulverized coal, and petroleum coke.

Burner System Management
  • Flame safeguard and burner management systems are tailored for rotary kilns using gas, oil, or solid fuels.
  • Programmable Logic Controlled (PLC) systems ensure safety and operational checks during burner start-up.
  • Remote start/stop capabilities can be integrated with plant Distributed Control Systems (DCS).

Performance and Compliance
The burner systems are designed for high efficiency and energy recovery, with features like low primary air design and mechanical or steam atomization of oil. They conform to standards such as FM, CSA, Ontario Hydro, NFPA, and IRI.

Specialized Systems
Metso offers systems with maximum flame shape and location control for optimal kiln performance. The Non-Condensible Gas (NCG) incineration gun is highlighted for its separate mounting and aimable assembly, which enhances flame development and process control.

Contact Information
The document concludes with contact details for Metso's global offices, providing avenues for further inquiries and support.
See more

Catalog excerpts

Burner Systems for Rotary Kilns Brochure-1

Burner systems for rotary kilns

 Open the catalog to page 1
Burner Systems for Rotary Kilns Brochure-2

2 Way adjustable burner mount Gas Orfice Ring Adjustable Pilot Assembly Refractory Covered Stainless Steel Burner Pipe Typical cross section of a gas burner Spark Ignited Gas Pilot State of the art burner systems The combustion system is a key element in efficient thermal processing of ores, minerals, and similar bulk solids in a rotary kiln. The process requirements are stringent in a variety of thermal processing systems such as in coke calcining, limestone calcining, recovery of lime in pulp mills, and the combustion of wastes to name a few. The burner system is an important and an integral...

 Open the catalog to page 2
Burner Systems for Rotary Kilns Brochure-3

A typical gas valve train Flame is directional adjustable, and flame shape control is obtained by dual air channels. Low primary air design is used to maximize fuel efficiency and energy recovery from auxiliary cooling devices. Design features include mechanical or steam atomization of oil and sturdy, rugged construction for high temperature duty. Burner systems range from preheat to 300 MBtu/hr. (315 GJ/hr.). Engineered and custom designed valve trains for safe, efficient, reliable combustion are provided Valve drains are pre-piped and pre-tested and shipped as an assembled module ready for...

 Open the catalog to page 3
Burner Systems for Rotary Kilns Brochure-4

A typical pulverized fuel/gas burner Burner combustion system The Metso combustion system is designed with The Metso Non-Condensible Gas (NCG) the flexibility to suit the following specific kiln firing The NCG incineration gun is a separately mounted and separately aimable assembly to conform with our experience applications: that NCG introduction via the main kiln burner is • Wide selection of components including burner, detrimental to main flame development and space primary air fan, fuel valve trains, pumps and controls, as well as to overall process control. Separate NCG introduction and...

 Open the catalog to page 4
Burner Systems for Rotary Kilns Brochure-5

Burner systems for rotary kilns 5

 Open the catalog to page 5
Burner Systems for Rotary Kilns Brochure-6

• Metso Minerals Industries Inc. 350 Railroad Street, Danville, PA 17821-2046, USA, Phone: +1 570 275 3050, Fax: +1 570 275 6789 • Metso Minerals Industries, Inc. 2715 Pleasent Valley Road, York, PA 17402, USA, Phone: +1 717 843 8671 • etso Minerals (South Africa) (Pty) Ltd. M Private Bag X2006, Isando, Johannesburg,1600, South Africa, Phone: +27 11 961 4000, Fax: +27 11 397 2050 • Metso Minerals (Australia) Ltd. Level 2, 1110 Hay Street, West Perth, WA 6005, Australia, Phone: +61 8 9420 5555, Fax: +61 8 9320 2500 • Metso Minerals (India) Pvt Ltd 1th floor, DLF Building No. 10, Tower A, DLF Cyber...

 Open the catalog to page 6

All Metso Corporation catalogs and technical brochures

  1. HRC™

    7  Pages

  2. Microcel™

    6  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.