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Air Classifiers Accurate Fines Control for Engineered Sands Brochure

Air Classifiers Accurate Fines Control for Engineered Sands Brochure

Air Classifiers Accurate Fines Control for Engineered Sands Brochure

Product catalog summary
Introduction
Air classifiers are essential for accurate fines control in engineered sands, offering significant advantages over natural sands. Engineered sands are closer to markets, have longer lifecycles, and are free from clays and natural gradation fluctuations.
Engineered Sand Solution
Due to global growth, natural sand resources are dwindling, and environmental concerns are rising. Metso Air Classifiers provide a solution by producing high-quality engineered sands from crushed rock, suitable for concrete and asphalt applications.
Classifying to Specification
The Metso Air Classifier allows for precise control of ultrafines in the end product, meeting various global specifications. It processes asphalt, concrete, foundry, plaster, and blasting sand, ensuring low moisture content and significant fuel savings.
Model Range
The document lists various models of air classifiers, detailing their feed capacity, air volume, and power requirements, catering to different production needs.
Simplicity by Design
The Metso Gravitational Inertial Classifier is versatile, with no moving parts, ensuring efficient operation and accurate separation. It is designed for low maintenance and long life, with ceramic tiles protecting wear surfaces.
Environmental and Cost Benefits
Air classifiers reduce environmental impact by eliminating the need for water and minimizing transportation costs. They offer dry processing, reducing energy consumption and waste handling, and provide a profitable by-product in mineral fillers.
Conclusion
Metso's air classifiers, backed by extensive expertise, offer a complete engineered sand solution, promising high-quality, eco-friendly, and cost-effective results for customers.
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Catalog excerpts

Air Classifiers Accurate Fines Control for Engineered Sands Brochure-1

metso r Expect results Air Classifiers Accurate fines cor enoineered sands

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Air Classifiers Accurate Fines Control for Engineered Sands Brochure-2

Quality specification engineered sands from crushed rock Evolving dry sand solutions Global growth equates to increased demand for dwindling natural sand resources. In many regions, the availability of natural sand is further impacted by a combination of increased environmental awareness, along with higher demand for land in sand-producing areas. Engineered sand solution Metso Air Classifiers give operators the ability to add significant value to the normally low value crushed rock fines by removing ultrafines to produce specification manufactured sand. This technology gives quarries the ability...

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Air Classifiers Accurate Fines Control for Engineered Sands Brochure-3

• Cut point and retained ultrafines are fine-tuned to meet specifications • Separation requirements normally at 63pm, 75pm or 150pm (#230, #200 or #100) • Suitable for EN, ASTM, GOST, IS, JS and GB specifications • Amount of ultrafines retained in the product is adjustable and normally in the range of 3% to 10% The Metso Air Classifier has the ability to adjust the amount of ultrafines in the end product to meet the full range of sand requirements and regional specifications from anywhere in the world. The Metso Air Classifier is capable of processing asphalt, concrete, foundry, plaster and blasting...

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Air Classifiers Accurate Fines Control for Engineered Sands Brochure-4

Simplicity by design Efficient operation, accurate separation, no moving parts The Metso Gravitational Inertial (GI) Classifier is a highly versatile classifier with multiple applications in construction, mining, and industrial mineral sectors. The GI Classifier achieves high degrees of accuracy for separations from 300µm to 63µm (#50 to #230), making it ideal for precise engineered sand applications. Feed material is evenly distributed across the width of the unit before entering through an airlock The controlled curtain of material is allowed to free-fall into the chamber The system fan draws...

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Air Classifiers Accurate Fines Control for Engineered Sands Brochure-5

Control cost and accuracy Low operating cost and long life The secret to the low operating costs of the Metso Air Classifier stems from its intelligent design. It eliminates the need for moving parts and reduces power draw by effectively utilizing the air movement. No Moving Parts The Metso Air Classifier contains no moving wear parts. Unlike competitor air classifiers, the only purpose of the wear liners is to protect the classifier body so no adjustment for wear is required as all the work is done by the air. Other classifiers require their customers to make frequent adjustments when classifying...

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Air Classifiers Accurate Fines Control for Engineered Sands Brochure-6

Engineered sand benefits Quality end products • High-value product - Consistent, monitored, quality sand - Contains no impurities (e.g., clay, salt) • Highly efficient air classification technology - Produces accurate product to spec - Minimizes waste handling • Highly adjustable separation - Accurate fine-tuning - Easily meet changes to specification • Sharp separation for mineral filler by-product - All products of classification can be sold - Mineral fillers can be high-end products Reduced environmental impact • No need for water - No wastewater discharge into rivers - No consumption of water resources •...

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Air Classifiers Accurate Fines Control for Engineered Sands Brochure-7

All of this is backed by Metso’s extensive crushing and screening expertise, providing a complete engineered sand solution.

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Air Classifiers Accurate Fines Control for Engineered Sands Brochure-8

Expect results It is our promise to our customers and the essence of our strategy. It is the attitude we share globally; our business is to deliver results to our customers, to help them reach their goals. Metso Minerals Industries, Inc., 2715 Pleasant Valley Road, York PA, 17402 USA, tel +1 717 849 7213, fax +1 717 849 7252, www.metso.com

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.