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Valve controls products Reliable valve operation

Valve controls products Reliable valve operation
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Valve controls products Reliable valve operation

Product catalog summary
Overview
Metso provides a wide range of valve control solutions aimed at ensuring reliable valve operation across various applications such as control, on-off, high cycling, and process-critical scenarios. The product lineup includes intelligent valve controllers, safety solenoids, and limit switches, all designed to enhance performance, reliability, and compliance with environmental regulations.
Product Portfolio
  • ND9000 Intelligent Valve Controller: Offers advanced diagnostics, easy commissioning, and robust design for control applications, supporting multiple communication protocols for both rotary and linear valves.
  • VG9000 Intelligent Safety Solenoid: Tailored for emergency shutdown applications, providing advanced diagnostics and partial stroke testing, compliant with SIL 3 standards.
  • SG9000 Intelligent On-Off Valve Controller: Suitable for high cycling and process-critical applications, integrating diagnostic features for predictive maintenance.
  • Axiom Valve Controller: Designed for standard on-off applications, offering ease of use and reliable performance.
  • Quartz and Eclipse Limit Switches: Designed for rotary valves, offering explosion-proof and intrinsically safe protection.
  • Prism and Hawkeye HK Controllers: Tailored for diaphragm valves and linear applications, providing reliable on-off control.
Key Features and Benefits
  • Reliability and Performance: Known for reliability, ease of use, and operational performance, backed by over 20 years of experience.
  • Advanced Diagnostics: Third-generation diagnostics enable predictive maintenance, reducing downtime and maintenance costs.
  • Quality Assurance: High-quality manufacturing standards ensure rigorous quality inspections before delivery.
  • Open Architecture: Products interface freely with various software and hardware, allowing seamless integration into existing systems.
Technical Specifications
Detailed technical specifications are provided for each product, including environmental influences, enclosure details, pneumatic specifications, and electronic configurations, ensuring effective operation in harsh conditions and compliance with industry standards.
Conclusion
Metso's valve control solutions offer a reliable and efficient way to manage valve operations across various industrial applications. With advanced diagnostics, robust design, and compliance with safety standards, these products provide peace of mind and enhanced operational efficiency.
Installation and Configuration
  • Compatible with linear and rotary valves, double and single acting actuators.
  • Simple calibration and configuration via Local User Interface, FieldCare software, or DCS asset management tools.
  • Extensive mounting kits available for third-party actuators.
Open Solution
  • Products interface freely with various manufacturers' software and hardware.
  • FDT and EDD based multi-vendor support configuration.
  • Support files available online.
Product Reliability
  • Designed for harsh conditions with vibration and impact tolerance, IP66 enclosure, and humidity protection.
  • Rugged modular design with excellent temperature characteristics and maintenance-free operation.
Technical Specifications
  • Loop powered, suitable for rotary and linear valves, with actuator connections according to VDI/VDE 3845 and IEC 60534-6 standards.
  • Temperature range: Standard -20° to +85°C, Optional -40° to +60°C.
  • Material: Anodised aluminium alloy and polymer composite, Protection class: IP66.
  • Pneumatic ports and conduit entry thread specifications provided.
  • Supply pressure: 3–8 bar, Air quality according to ISO 8573-1:2001.
Electronics
  • Position transmitter and integrated limit switches available.
  • Supply power: Loop powered, 4-20 mA, with various electrical ratings and protections.
Advanced Monitoring and Control
  • Axiom valve controller with proximity switches for quarter-turn automated valves.
  • Non-contact continuous position sensing system for reliable performance.
  • Corrosion-resistant with options for explosion-proof versions.
Technical Specifications for Axiom
  • Materials: Epoxy coated anodized aluminum or stainless steel.
  • Solenoid pilot valve with various configurations and flow ratings.
  • Operating pressure: 40 to 120 psi, with filtration requirements.
  • Electrical ratings and communication options detailed.
Intelligent Valve Controllers
  • Metso offers stainless steel enclosures for offshore platforms.
  • Includes Neles ND9300, Neles SwitchGuard, Axiom, and Neles ValvGuard for various applications.
  • Enables condition monitoring and predictive diagnostics remotely.
Valve Controls Product Portfolio Overview
Installation and Compatibility The valve controls are designed for easy installation, compatible with a wide range of actuators including small, large, single, and double-acting, as well as rotary and linear valves. Over 800 third-party actuator mounting kits are available.
Performance Optimization The ND9300 control algorithm ensures optimal valve performance under varying conditions, with automatic tuning and online diagnostics to prevent process upsets.
Cost Efficiency Predictive maintenance tools help plan shutdowns, reduce unnecessary maintenance, and extend maintenance cycles, contributing to lower life cycle costs.
Neles SwitchGuard™ SG9300 This stainless steel intelligent on-off valve controller is designed for high-cycling applications, offering remote condition monitoring and predictive maintenance capabilities. It supports both single and double-acting actuators and provides precise control over valve stroke profiles.
Axiom AX An explosion-proof, stainless steel on-off valve controller that integrates a solenoid valve and proximity switches. It is designed for offshore environments with high tolerance to dirty air and features convenient push-button settings.
Quartz Series Durable and versatile, the Quartz series offers explosion-proof, nonincendive, and intrinsically safe versions. It features rapid enclosure access, faster wiring, and a variety of switching and communication options, making it suitable for various valve systems.
Eclipse Series Compact and modular, the Eclipse series features dual solid-state sensors and optional communications. It is available in nonincendive and intrinsically safe versions, with a robust enclosure that integrates position sensors and electronics.
Prism Series Designed for corrosive environments, the Prism series offers integral pneumatic control and a range of communication and switching options. It is suitable for sanitary diaphragm and angle valves, with features like visual position indication and high tolerance to dirty air.
Technical Specifications Detailed specifications are provided for each product, including materials of construction, electrical ratings, and configuration options. The products are designed to operate in a wide range of temperatures and environments, with various sensor and communication configurations available.
Technical Specifications Overview

Piezo Valve (Bus Powered FF)
  • Configuration: 3-way, 2-position, spring return
  • Porting: 1/8” NPT stainless steel reinforced
  • Flow ratings: Cv - 0.2
  • Filtration requirements: 40 micron
  • Operating temperature: -10 °C to 50 °C
  • Electrical ratings: 1.0 watts @ 24 VDC or 122 VAC
  • Operating life: 1 million cycles
  • Enclosure protection: NEMA 4, 4X, and 6; IP66 & 67

Prism PI Features
  • Advanced position sensing system for sanitary diaphragm and linear applications
  • Rated for high pressure washdown and temporary submersion
  • Corrosion-resistant polycarbonate enclosure
  • Visual indicator for mechanical position status
  • Integral solenoid valve with Cv of 0.20
  • Push button settings for open and closed positions

Hawkeye HK Features
  • Ideal for point sensing in corrosive and hazardous environments
  • Inductive sensing technology with a distance of 4-6 mm
  • Rugged stainless steel construction
  • High intensity LED for switch status

Metso FieldCare™
  • Device and asset management software based on open FDT technology
  • Condition monitoring and configuration of field devices
  • Supports multiple communication protocols: HART, Profibus PA, FOUNDATION fieldbus, etc.
  • Real-time data visualization and alert system
  • Web-enabled interface for network-wide information distribution
See more

Catalog excerpts

Valve controls products Reliable valve operation-1

Valve controls products Reliable valve operation Ensuring operational reliability

 Open the catalog to page 1
Valve controls products Reliable valve operation-2

Valve Controls Product Portfolio Metso offers unique range of solutions to control your valves. With help of Metso’s products you can fulfill end user requirements for control, emergency shutdown and on/off valve applications. Metso’s products will ensure best possible valve performance and compliance to environmental regulations. Metso valve controls offering goes from limit switches to high performance intelligent valve controllers with third generation diagnostics. Our competitive valve control solutions allow you to get the best possible performance from your valves. Peace of mind Metso’s...

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Valve controls products Reliable valve operation-3

Intelligent valve controller for control applications with advanced diagnostics features Intelligent safety solenoid and partial stroke testing device Intelligent on-off valve controller for high cycling and process critical on-off applications Valve controller for standard on-off applications Offshore offering Valve controls for offshore applications Limit switch for rotary valves with explosion proof or intrinsically safe protection Limit switch for rotary valves with intrinsically safe protection On-off valve controller for diaphragm valves and other linear applications Limit switch for point-sensing...

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Valve controls products Reliable valve operation-4

ND9000 intelligent valve controller Neles ND9000 is a top class intelligent valve controller designed to operate on every control valve actuator and in all industry areas. It improves the end product quality in all operating conditions with unique diagnostics and incomparable performance features. ND9000 is a reliable and future-proof investment with Metso FieldCare™ life-time support. Key features • Benchmark control performance on rotary and linear valves • Reliable and robust design • Easy commissioning and operation • Language selection: English, German and French • Local / remote operation...

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Valve controls products Reliable valve operation-5

State of the art diagnostics capabilities Technical Specifications Intelligent valve controller ND9000 General Environmental influence Loop powered, no external power supply required. Suitable for rotary and linear valves. Actuator connections in accordance with VDI/VDE 3845 and IEC 60534-6 standards. Flush mounting on selected actuators Action: Double or single acting Travel range: Linear; 10–120 mm / 0.4-4.7 in rotary; 45–95 degrees. Measurement range: 110° with freely rotating feedback shaft. Performance with moderate constant-load actuators: Dead band acc. to IEC 61514: ≤ 0.1 % Hysteresis...

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Valve controls products Reliable valve operation-6

VG9000 intelligent safety solenoid Neles ValvGuard™ VG9000 is a new generation safety solenoid and partial stroke test device for emergency shutdown (ESD) or emergency venting (ESV) valves. It’s unique and advanced functions and features are specially designed to meet ESD application requirements. Together with HART or FOUNDATION fieldbus communication it offers unbeatable value for end users with increased efficiency, reliability and safety. VG9000 is IEC 61508 compliant up to SIL 3. Based on the automatic partial stroke testing (PST) and other diagnostics data, VG9000 increases safety and plant...

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Valve controls products Reliable valve operation-7

Metso was the first manufacturer of SIL 3 Certified intelligent partial stroke testing devices Technical Specifications Neles ValvGuard VG9000 General Environmental influence Suitable for rotary and linear valves. Actuator connections in accordance with VDI/VDE 3845 and IEC 60534-6 standards. Action: Double or single acting Travel range: Linear: 10–120 mm Rotary: 45–95° Measurement range 110° with freely rotating feedback shaft Standard temperature range: -20° to +85 °C / -4° to +185 °F Low temperature option: -40° to +60 °C / -40° to +140 °F Influence of temperature on valve position: < 0,5...

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Valve controls products Reliable valve operation-8

SG9000 intelligent on-off valve controller Neles SwitchGuard™ SG9000 is a top class intelligent on-off valve controller designed to operate on any valve actuator. Unique embedded diagnostic features are integrated into its design enabling predictive maintenance for on-off applications. SwitchGuard can be easily fitted to the actuator and its controlled pneumatic capacity replaces any solenoid valve providing a simple, reliable interface with the process control system. Diagnostic information is presented in easily understandable way using FDT technology, such as Metso FieldCare™, to enable planned...

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Valve controls products Reliable valve operation-9

Metso is the only manufacturer of intelligent valve controllers that are especially designed for on-off applications Technical Specifications Neles SwitchGuard SG9000 General Environmental influence Loop powered, no external power supply required. Suitable for rotary and linear valves. Actuator connections in accordance with VDI/VDE 3845 and IEC 60534-6 standards. Action: Double or single acting Travel range: Linear: 10–120 mm Rotary: 45–95° Measurement range 110° with freely rotating feedback shaft Standard temperature range: -20° to +85 °C / -4° to +185 °F Optional temperature range: -40° to...

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Valve controls products Reliable valve operation-10

Advanced monitoring and control in explosionproof, nonincendive and general purpose applications Axiom is is a discrete on/off valve controller with proximity switches for quarter-turn automated valves. The advanced position sensor offers reliable long-life performance with convenient push-button settings. The integral pneumatic pilot valve offers features which further enhance the operating performance of the automated on/off valves. And, the Axiom’s rugged construction will withstand the most challenging plant environments. Standard version of Axiom (AMI) is epoxy coated anodized aluminum enclosure...

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Valve controls products Reliable valve operation-11

Technical Specifications AXIOM AX and AMI General Solenoid pilot Valve Communication Terminal (VCT) Pneumatic valves Valve design: Pilot operated spool valve Pilot operator options: Solenoid coil or piezo Configuration Single pilot: 5-way, 2-position spring return Dual pilot: shuttle piston, 5-way, 2-position Flow rating: 0.70 Cv or 1.2 Cv Axiom porting: ¼” NPT (0.70 Cv); 3/8” (1.2 Cv) Manifold porting: ¼” NPT (0.70 Cv and 1.2 Cv) Operating pressure: 40 to 120 psi (2.7 to 7.5 bar) Filtration requirements: 40 micron (Piezo, 30 micron) Operating life: 1 million cycles Manual override: Internal...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.