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Trellex loading stations

Trellex loading stations

Trellex loading stations

Product catalog summary
Trellex Impact Bars
Trellex Impact Bars are designed to protect conveyor belts during loading by reducing maintenance costs and extending the lifespan of belts and conveyors. They consist of a top layer of ultra-high molecular polyethylene for low friction, an absorbing rubber layer, and a fastening profile. The system is resistant to oil, grease, and most industrial chemicals.
Trellex Loading Station
The Trellex Loading Station addresses critical points in material handling by replacing conventional rollers with a system that absorbs impact energy and supports the belt edge, reducing the risk of damage and belt mistracking. It features no moving parts, minimizing maintenance and operational stoppages.
Trellex Glide Bars
These bars support the belt edge to prevent sagging and provide a surface for effective sealing, reducing dust and material spillage. They are part of the sealing system that extends the life of conveyor belts by confining wear to the sealing strip.
Trellex Wear Liner
Installed in the loading zone, the Trellex Wear Liner prevents material from pressing against the sealing strip, reducing spillage and belt damage.
Installation and Maintenance
The system uses T-bolts for quick installation, and the correct installation of impact beds is crucial for extending the working life of the system. The impact cradle should be installed slightly below the belt to absorb impact without constant wear.
Sealing Systems
The Trellex Snap-On and Clamp-On Sealing Systems are designed for effective sealing in loading zones. They use rubber and polyurethane elements for easy installation and maintenance, reducing spillage and extending the life of the belt.
Technical Specifications
Dimensions and recommended configurations for impact and glide bars are provided, along with guidelines for calculating belt sag and tension to ensure optimal installation and performance.
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Catalog excerpts

Trellex loading stations-1

Screening and Conveyor Solutions Trellex Loading Station Expect results

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Screening and Conveyor Solutions

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Trellex Loading Station – for critical points in material handling Loading is normally the critical point for the conveyor belt where many incidents of damage occur. The material drop height, lump size, speed and direction are all contributory factors to causing damage to belts, conveyors and conventional idler sets. Such problems are virtually eliminated using the Trellex Loading System. The system replaces conventional conveyor rollers and absorbs the impact energy from falling rocks while supporting the edge of the belt. The conveyor belt is protected from shearing and the risk for belt mistracking...

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The adapter installed slightly below the belt, to absorb impact without constant wear. An adapter allows existing idler support to be used. The optimal construction for installation and servicing is achieved by using a cradle. Quick and easy fitting reduces downtime Loading zone Chute wall The fastening system with T-bolts means rapid and simple mounting. Selecting Trellex Adapter, which provides the option of using existing belt conveyor rollers, further helps installation. The most stable and complete construction for installation and control is achieved by using a complete cradle unit that...

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The conveyor belt sag between conveyor rollers causes material spillage Trellex Clamp-On Sealing system provides effective sealing. The longitudinal aluminium profile to­­­ gether with the T-bolt system provides simple and reliable fit. Loading zone Chute wall Sealing system Sealing system Belt Cradle Trellex Impact Bar Screening and Conveyor Solutions

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Impact cradle installed slightly below the belt, to absorb impact without constant wear. T-bolt system To be used in existing idler support t = sag in mm a = engt of Trellex Impact bar installation in mm l T = elt tension in the relevant belt section in Newton (N) b g = 9.81 m/s2 qB = elt weight per meter (kg/m) b qG = weight of transported material per meter (kg/m) In this example the belt is sagging 10 mm per 1220 mm. To avoid continuous friction, 15 mm clearance needs to be added giving a total distance of 25 mm. Screening and Conveyor Solutions Trellex Impact bar Top layer: Intermediate layer:...

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Trellex Snap-On Sealing System Trellex Clamp-On Sealing System Trellex Snap-On Sealing System Product description Trellex Snap-On Sealing System for sealing conveyor belts in loading zones. Characteristics The Trellex Snap-On is an effective system that is suitable for sealing at loading zones alternatively along the whole conveyor belt. The extruded rubber sealings can be obtained in long lengths, which reduces the number of joints and the risk of spillage. Snap-on elements are easy and quick to install. Adjustment of the rubber sealing against the conveyor belt is done by slackening the wedge...

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Metso Minerals (Sweden) AB Screening and Conveyor Solutions P.O. Box 132 SE-231 22 Trelleborg Sweden Phone: +46 410 525 00 Fax: +46 410 526 04 www.metsominerals.com For contact or information about your nearest sales office please visit: www.metso.com Subject to alteration without prior notice.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.