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Trellex belt guiding system

Trellex belt guiding system

Trellex belt guiding system

Product catalog summary
Overview
Trellex Belt Conductor is a conveyor belt guiding system designed by Metso to enhance the reliability and economic efficiency of conveyor operations. It addresses issues such as misalignment caused by various environmental factors, thereby extending the life of the conveyor and reducing costs.

Active Belt Control
The system actively controls and guides conveyor belts, significantly cutting maintenance costs by protecting the conveyor frame and reducing belt wear. This leads to fewer breakdowns and increased profitability due to higher throughput and reduced spillage.

Adjustability and Installation
The Trellex Belt Conductor is adjustable for various belt widths and types, with a medium duty model suitable for belts between 500 and 1200 mm. It features a simple design for easy installation, minimizing downtime.

Medium and Heavy Duty Models
The Medium Duty Belt Conductor is designed for standard applications, while the Heavy Duty model is more robust, suitable for steel cord belts and higher speeds. Both models are easy to assemble and require minimal maintenance.

Functionality
The system ensures the belt remains centered, preventing edge damage and reducing maintenance issues, especially on reversing conveyors. It automatically corrects mistracking by adjusting the steering roller angle.

Reversible Belt Conductor
This variant is designed for bi-directional conveyors, maintaining belt alignment and reducing wear on conveyor parts. It is compact and easy to install, even in limited spaces.

Additional Features
The Trellex Roller Sleeve and guide roller snap-on sleeves enhance the system's effectiveness by preventing material build-up and corrosion, extending the service life of rollers and belts. A lubrication system is also available to simplify maintenance and improve safety.

Customer Benefits
Key benefits include longer belt life, reduced wear on belts and rollers, lower maintenance costs, fewer unscheduled stops, higher throughput, less clean-up, and an improved working environment.
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Catalog excerpts

Trellex belt guiding system-1

Conveyor Solutions Trellex® Conveyor Belt Guiding System EN

 Open the catalog to page 1
Trellex belt guiding system-2

Trellex Belt Conductor provides automated supervision of conveyor belt centring thus relieving the staff of much of the time-consuming manual supervision and adjusting. Align your belts and boost profitability Trellex Belt Conductor is one of many conveyor components available from Metso for reliable and economic conveying. Wear caused by misalignment can prematurely put a conveyor out of operation. Loading point misalignment, side winds, rain/snow and uneven absorption of heat from the sun, just to mention a few examples, can interfere with the operation of conveyors. This is where our Belt...

 Open the catalog to page 2
Trellex belt guiding system-3

Medium Duty Belt Conductor rollers of the Belt Conductor sense any mistracking of the belt and the control roller centers the belt. Eliminated risk of pinching, combined with minimal friction, result in a virtually maintenance-free solution. Trellex Heavy Duty Belt Conductor This is based on the same basic design as the medium duty model but more robust for heavier applications. The Heavy Duty Belt Conductor is suitable for steel cord belts and for belt speeds of more than 3.5 m/s. The larger the belt and the higher the speed, the more quickly damage occurs and the higher the costs become. The...

 Open the catalog to page 3
Trellex belt guiding system-4

Trellex® Reversible Belt Conductor puts an end to mistracking on bi-directional conveyors Solving chronic manintenance problems The greatest problems with mistracking belts normally appear on reversing conveyors. Most methods used on conveyors running in one direction only do not work well in this situation. In fact the result might be the opposite when belt direction switches. The Belt Conductor takes care of a constantly recurring maintenance problem, reduces operating costs and increases conveyor availability. Less wear on conveyor parts Mistracking belts cause damage to the belt edge, rollers...

 Open the catalog to page 4
Trellex belt guiding system-5

The compact design makes it possible to install the Reversible Belt Conductor even on conveyors where space is limited. Easy installation, minimal down-time This is how Trellex Reversible Belt Conductor works Metso has developed a Belt Conductor that is very easy to install. The Belt Conductor is designed to handle well under tough conditions. The Belt Conductor is adjustable for a wide variety of belt widths up to 1200 mm (48”). For wider belts the only thing needed is a couple of longer axles. The Reversible Belt Conductor is mounted on top of the belt on the return run. The steering roller...

 Open the catalog to page 5
Trellex belt guiding system-6

Steering roller with Trellex Roller Sleeve Trellex guide roller snap-on sleeve Steering roller with Trellex Roller Sleeve Guide Roller snap-on sleeves Trellex Roller Sleeve is an elastic rubber sleeve that is recommended for use with the Belt Conductor steering roller. The correction of the belt path is achieved by tilting the steering roller. To get maximum steering effect the roller should have a rubber coating to get the highest possible coefficient of friction. The elasticity of the rubber counteracts the build-up of material on the roller thus preventing misalignment. The rubber also protects...

 Open the catalog to page 6
Trellex belt guiding system-7

Benefits to the customer Longer belt life Less belt wear Less roller wear Lower maintenance costs Fewer unscheduled stops Higher throughput due to less spillage Less clean-up Improved working environment Increased availability Conveyor Solutions

 Open the catalog to page 7
Trellex belt guiding system-8

Metso Minerals (Wear Protection) AB Conveyor Solutions P.O. Box 74 SE-231 21 Trelleborg Sweden Phone: +46 410 525 00 Fax: +46 410 526 02 www.metsominerals.com For contact with your local Metso representative, visit www.metsominerals.com/trellex for information about your nearest sales office. Subject to alteration without prior notice.

 Open the catalog to page 8

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.