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Trellex belt cleaning

Trellex belt cleaning
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Trellex belt cleaning

Product catalog summary
Overview: Metso Minerals has introduced the ABC (Absolute Belt Cleaning) range of belt scrapers to improve conveyor efficiency, safety, and profitability by reducing spillage and maintenance. These scrapers are crafted from Trellex's polyurethane, offering high wear resistance and reliability.
Key Features:
  • High Efficiency: The scrapers maintain optimal contact angles and pressures for consistent cleaning efficiency. Segmented blades allow independent movement, reducing spillage and wear.
  • Long Wear Life: High efficiency minimizes material adherence, extending wear life and reducing cost per ton.
  • Minimal Maintenance: Constant blade-to-belt pressure reduces the need for frequent adjustments.
  • Reliability: Polyurethane allows aggressive scraping angles without damaging the belt, eliminating the need for reinforcing metal parts.
Product Variants:
  • ABC 70: Dual-material design for wear resistance and rigidity, suitable for abrasive and wet applications.
  • ABC 95: Designed for the pulp and paper industry, effective on sticky belts.
  • ABC 90: Suitable for industrial and medium-duty quarry applications.
  • ABC 70-HD and ABC 90-HD: For high-speed belts with large pulleys, ideal for abrasive materials.
  • ABC HMS: Features Tungsten carbide tips for cutting and abrasive materials.
Secondary Cleaners:
  • T-Cleaner HMS and HS: Used with Pre-Cleaners or standalone for fine, dry materials, available in Tungsten carbide and heat-treated steel.
  • Arm-Cleaner HMS and HS: Suitable for hot materials with overlapping blades to prevent stripes.
  • Easy Clean and One-piece PU Blade: For light-duty applications, offering long wear life and easy maintenance.
Installation and Maintenance:
  • Quick blade replacement without tools, facilitated by a modular system with a universal mount.
  • Components include a steel axle, aluminum profile, scraper blades, and a tensioning device.
Application Recommendations: Primary cleaners are recommended for wet, sticky, and coarse materials, while secondary cleaners are suited for dry, fine materials. A selection guide provides specific recommendations based on material type and conveyor specifications.
Specifications: Conveyor systems are designed for belt widths from 500 to 2400 mm and speeds up to 6.5 m/s, operating within -30°C to +80°C. Head pulley diameters range from 350 to 1200 mm, with tensioners available in single and dual configurations.
Materials and Duty Ratings: Materials are categorized by Mohs hardness, with guidelines for identifying minerals. Belt speed and duty ratings are specified for different material types.
Conveyor Solutions: The Trellex Modular Belt Brush is effective for cleaning cleated belts, reducing carry back and spillage. It features modular components for easy maintenance and a corrosion-resistant design.
Design and Maintenance: Brush modules are lightweight with a "W" pattern bristle arrangement. The drum motor is sealed to IP 66/67 standards for reliability and minimal maintenance.
Contact Information: For further details or sales inquiries, contact Metso Minerals (Sweden) AB at their Trelleborg office or visit their website.
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Catalog excerpts

Trellex belt cleaning-1

Metso Conveyor Solutions Trellex Belt Cleaning Expect results

 Open the catalog to page 1
Trellex belt cleaning-3

The ABC 95 blade is specially developed to efficiently clean belts in the pulp and paper industry. Trellex Belt Scrapers Tailor made blades for optimum performance in all applications Belt cleaning isn’t just a question of esthetics, but rather an important determining factor if efficient, safe and profitable conveying is to be achieved. Metso Minerals has developed a new belt cleaning product range called ABC – Absolute Belt Cleaning. Our goal was to provide technical solutions that gave the products high efficiency, long wear life and a minimal need for maintenance. The new products have been...

 Open the catalog to page 3
Trellex belt cleaning-4

The new Trellex ABC 70 blade has a unique, patented design. It’s built up by two polyurethane materials with different degrees of hardness. The outward facing side is made of a soft 70° Shore A material, offering remarkable wear resistant properties while the inward facing side is made of a harder, 65° Shore D, material giving the blade the rigidity required. The wear life of this blade is very long, which makes it a natural choice for applications where abrasive material is handled, for example in certain mines and quarries. The soft polyurethane material forms a lip that follows the contour...

 Open the catalog to page 4
Trellex belt cleaning-5

ABC 70-HD Just like the ABC 70 blade, the ABC 70-HD is built up from two different polyurethane materials. The outside consists of a soft 70° Shore A material with amazing wear properties and the inside of a harder, 65° Shore D, ma-terial, adding necessary rigidity to the blade. This is a scraper blade designed for conveyors with large diameter pulleys and higher belt speed. The wear life of this blade is extensive, making it the natural choice for applications handling abrasive materials, for example, in mining. The soft polyurethane material forms a lip that closely follows the contour of the...

 Open the catalog to page 5
Trellex belt cleaning-6

Trellex Secondary Cleaners T-Cleaner HMS and HS Can be used together with a Pre-Cleaner for best cleaning efficiency, or as a stand-alone scraper if the conveyed material is fine and relatively dry. This scraper is installed just behind the point where the belt leaves the pulley. The T-Cleaner is available with two different blade materials. The HMS blade has a tip made of Tungsten carbide. This blade has very good wear resistance and it is recommended for applications handling abrasive materials in, for example, quarries and mines. The HS blade consists of heat-treated steel. This blade is intended...

 Open the catalog to page 6
Trellex belt cleaning-7

Nothing but benefits Modular system Metso’s belt cleaning system is an efficient way to keep conveyor belts clean. The axle and fastening details are made of sturdy structural steel, and are powder coated to resist wear and corrosion. The belt cleaning system is available for most belt widths. The individual blades are mounted in an aluminum alloy cassette. Blade replacement is quick since the tensioning device doesn’t have to be removed. Having a complete blade cassette in stock reduces down time and makes maintenance more efficient. The aluminum profile in which the scraper blades are mounted...

 Open the catalog to page 7
Trellex belt cleaning-8

Pre-Cleaner HMS Pre-Cleaner HMS-XL Primary Cleaners - Recommended for wet, sticky and coarse materials Pre-Cleaner ABC 70 Abrasive materials in for example mining, smelters and quarries, wet applications. Industrial applications, less abrasive materials in for example quarries and mining. Pulp and paper, wood handling and saw mills. Other non abrasive organic materials. Larger scraper for high speed belts carrying abrasive materials in for example mines, coal terminals. Wet applications. Larger scraper for less abrasive high speed mining applications, lignite, coal terminals. Heavier Carbide...

 Open the catalog to page 8
Trellex belt cleaning-9

Easy Clean Secondary Cleaners - Recommended for dry, fine materials T-Cleaner HMS Easy Clean Industrial applications with abrasive materials in for example quarry and mining. Non abrasive materials, organic materials, pulp and paper. Industrial applications with abrasive materials in for example quarry and mining. Non abrasive materials, organic materials, pulp and paper. Non abrasive materials, organic materials, pulp and paper. Lighter duty. Non abrasive materials, organic materials, pulp and paper. Lighter duty. Dry and small particle size sand and minerals. Organic materials like saw dust...

 Open the catalog to page 9
Trellex belt cleaning-11

Trellex Modular Belt Brush ABC 6-12 An efficient solution for cleaning cleated belts Trellex Modular Belt Brush is an effective solution for cleaning cleated belts. The conveyor belts are kept clean, and carry back and spillage is reduced, which results in lower clean-up costs and less unplanned downtime. The Belt Brush is installed where the belt is flat, normally as close as possible to the drive pulley. The Belt Brush can be combined with a Trellex Pre-Cleaner if used on smooth belts. Brush tube in modules for maximum flexibility The brush tube consists of 150 mm long modules, which makes...

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Trellex belt cleaning-12

Metso Minerals (Sweden) AB Conveyor Solutions P.O. Box 132 SE-231 22 Trelleborg Sweden Phone: +46 410 525 00 Fax: +46 410 526 04 www.metsominerals.com For contact or information about your nearest sales office please visit: www.metso.com Subject to alteration without prior notice.

 Open the catalog to page 12

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.