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ScreenWatch Screen Monitoring

ScreenWatch Screen Monitoring

ScreenWatch Screen Monitoring

Product catalog summary
Introduction
The ScreenWatch® continuous monitoring system by Metso is designed to protect the operational integrity of Metso’s Opti-Flo® range of vibrating equipment. It enhances screen availability and optimizes performance without requiring engineering experience from operators.
Intelligent Performance Management
ScreenWatch provides real-time analysis of screen performance and bearing condition, alerting operators to potential issues before they escalate. The system is intuitive, offering complete diagnostics, alarms, and historical data at a glance. Wireless, self-powered sensors ensure reliability and longevity, even in harsh mining environments.
Effective Monitoring
Using wireless technology, ScreenWatch sensors broadcast screen motion and bearing data to a receiver, which then transmits it to an operator interface. The system's software analyzes this data against ideal operating parameters, providing easy-to-understand warnings and updates on screen health.
Key Monitoring Features
  • Flapping media
  • Uneven feed
  • Broken springs
  • Natural frequency issues
  • Insufficient structural support
  • Improper counterweight settings
  • Structural interference
  • Excessive material build-up
  • Incorrect run speed
  • Worn bearings
Scalability and Integration
ScreenWatch is scalable and can monitor up to four screens simultaneously. It integrates with site control systems using various communication protocols, acting as a 24/7 guardian to prevent structural fatigue and extend screen lifespan.
Conclusion
By ensuring more uptime and screening efficiency, ScreenWatch helps perfect the overall process, making it an essential tool for maintaining the health and performance of Metso screens.
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Catalog excerpts

ScreenWatch Screen Monitoring-1

ScreenWatch® continuous monitoring system: Protecting the operational integrity of Metso’s entire Opti-Flo® range.

 Open the catalog to page 1
ScreenWatch Screen Monitoring-2

Metso, engineering customer success... ScreenWatch, by Metso, for Metso vibrating equipment, improving your process and protecting your equipment. Metso Minerals Industries, Inc., 4000 Town Center Blvd., Ste. 400, Canonsburg, PA 15317, USA, tel +1 412 269 5000, fax +1 412 269 5161, www.metso.com

 Open the catalog to page 2
ScreenWatch Screen Monitoring-3

Screen condition monitoring Expect results peed Accelerat

 Open the catalog to page 3
ScreenWatch Screen Monitoring-4

No engineering experience is required to use ScreenWatch. Operators can quickly familiarize themselves with the system and understand the simple status updates and alerts. The Metso ScreenWatch® system Enhancing screen availability Intelligent monitoring is all about preventing issues that cause downtime – and cost you big. Now, with ScreenWatch, we can monitor screen condition more simply and effectively than ever before. ScreenWatch enables operators, controllers and service professionals to see real-time analysis of vibrating screen performance and bearing condition. If there is a problem,...

 Open the catalog to page 4
ScreenWatch Screen Monitoring-5

ScreenWatch monitors housing temperature and bearing wear in order to warn you of any potential bearing problems. Using wireless technology, the sensors continually broadcast screen motion and bearing data to the nearby receiver. From there, the data is transmitted to the operator interface. Typical vibration monitoring sensors break often, require regular maintenance, and have a short lifespan. Metso’s patent-pending, self-powered sensor modules allow the system to run without any batteries or wires – requiring no site maintenance and extending the life of the system. Proven on-board software...

 Open the catalog to page 5
ScreenWatch Screen Monitoring-6

More uptime and screening efficiency help to perfect your overall process. Scalable ScreenWatch is fully scalable: It can be used with any Metso screen. One operator interface unit can monitor up to four screens at the same time. Additionally, the interface unit can output system health data over a single standard connection. A variety of communication protocols are available for integration with your site’s control system. Think of ScreenWatch as a 24/7 guardian for your screen: It’s an integral part of preventing structural fatigue and extending its lifespan. More importantly, it optimizes...

 Open the catalog to page 6

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.