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Nordberg MP 1000 and MP 800 Series Cone Crushers

Nordberg MP 1000 and MP 800 Series Cone Crushers
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Nordberg MP 1000 and MP 800 Series Cone Crushers

Product catalog summary
Product Presentation
Metso's Nordberg MP Series Cone Crushers, including the MP1000 and MP800 models, are engineered to enhance capacity while maintaining low operating costs. These models offer significantly higher capacity per crushing station compared to competitors, with the MP1000 providing double the capacity and the MP800 offering 80% more. Key features include a rotating bowl, automatic tramp release, and a large feed opening for consistent performance across various applications.

Productivity and Consistency
The MP Series utilizes advanced process technology to deliver the industry's highest crushing force. These crushers can process more ore to the same reduction or achieve finer reductions than competitors, fitting onto existing 7 ft. Symons cone crusher foundations. Hydraulic controls ensure a constant setting, and the rotating bowl promotes even wear and consistent size reduction.

Features and Benefits
The MP Series is versatile, accommodating various speed and cavity combinations, which reduces the need for standby spares. The large feed opening and high pivot point are crucial for secondary or pebble crushing, accommodating varying feed sizes. Reliability is enhanced through hydraulic cavity clearing and easy setting adjustments, minimizing downtime.

Design and Performance
Constructed with a rugged cast mainframe and high-strength steel materials, the MP Series ensures durability under severe conditions. The main shaft and counter-shaft assembly are designed for easy maintenance and high performance. Hardened gears and non-contacting labyrinth seals prevent dust contamination.

Motion, Adjustment, and Tramp Release
The MP Series features a unique head motion and cavity design for consistent performance. Bowl-retaining wedges and hydraulic motors allow for precise setting adjustments and easy maintenance. The hydraulic clearing system enhances operational efficiency by quickly freeing the crushing cavity of material.

Automation and Control
Designed for automation, the MP Series includes advanced temperature and pressure-sensing instrumentation. An optional automation package optimizes performance by monitoring cavity level, power draw, and crushing force, increasing production rates and operational efficiency.

Remote Capabilities and Diagnostics
The document highlights dial-in capabilities for remote troubleshooting and system expansion, along with on-screen diagnostics to assist operators in identifying and resolving issues.

Technical Specifications
Detailed technical specifications for the MP1000 and MP800 crushers are provided, including dimensions and weights for various components like the main frame assembly, bowl assembly, and head assembly.

Crusher Capacity and Performance
The document discusses factors affecting crusher capacity and performance, emphasizing the importance of proper selection of the crushing chamber, feed grading, feed rate, and distribution. It also lists factors that can detract from performance, such as sticky material, excessive feed moisture, and improper feed distribution.

Crusher Cavity Selection
Details on the closed feed opening, feed opening, closed side setting dimension, and minimum compression ratio for different crusher configurations are provided for both MP800 and MP1000 models.

Gradation Curves and Capacities
The document includes gradation curves and capacity charts for the crushers, indicating the percentage passing for various sieve sizes and the corresponding capacities in metric tons per hour (MTPH).

Metso Crushing Equipment and Services
Metso offers a range of crushers, mobile equipment, and complete plants for aggregate production and recycling. Services include annual service agreements, equipment inspections, machine upgrades, and performance optimization.
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Catalog excerpts

Nordberg MP 1000 and MP 800 Series Cone Crushers-1

Nordberg Cone Crushers MP® Series Cone Crushers Expect results

 Open the catalog to page 1
Nordberg MP 1000 and MP 800 Series Cone Crushers-3

PRODUCT PRESENTATION Providing a Competitive Edge Through Greater Capacity & Efficiency Increasing capacity without significantly increasing operating costs—that’s the goal of mining and aggregate producers throughout the world. Metso’s Nordberg MP Series cone crushers put that goal within easy reach. MP stands for maximum power, and no similarly-sized conventional crusher can match the performance of the MP1000 or the MP800. The MP Series’ patented design reflects Metso’s leadership in crushing technology. Compact yet rugged, the MP Series delivers up to twice the capacity per crushing station...

 Open the catalog to page 3
Nordberg MP 1000 and MP 800 Series Cone Crushers-4

Maximizing Crushing Performance MP stands for maximum power, and no similarly-sized conventional crusher can match the performance of the MP1000 or the MP800. Productivity The MP Series’ unique design incorporates the best in process technology to produce the highest crushing force in the industry. With field-proven technology in demanding mining operations, the MP1000 and MP800 can process more ore to the same reduction or the same quantity of ore to a finer reduction than any competitive unit. Yet each is designed to fit onto a 7 ft. Symons cone crusher foundation. That translates into higher...

 Open the catalog to page 4
Nordberg MP 1000 and MP 800 Series Cone Crushers-5

As a secondary crusher, this MP1000 installation is critical to the success of the downstream milling operation. Hydraulic clearing and tramp release ensures high availability and durable performance. Thus uniform reduction is maintained. Each of these features also contributes to an efficient use of crushing energy, which makes the entire mining operation more profitable. Metso’s decades of experience in the design and manufacture of cone crushers has created a quantum increase in productivity, coupled with cost-effective operation and ease of maintenance. Adaptability The MP Series is designed...

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Nordberg MP 1000 and MP 800 Series Cone Crushers-6

MP® SERIES CONE CRUSHERS Achieving a Higher Standard Uniform production The MP Series’ rotating bowl compensates for feed segregation or uneven feed rates, and permits operation of the crusher in a non-choke fed condition. Even wear in the crushing cavity avoids localized restriction of the feed opening, maintains a uniform crusher setting, and achieves consistent size reduction. The hydraulic motor and gear drive adjustment provides finer control of the setting: the setting can be easily adjusted under load to compensate for liner wear without turning off the feed. High availability The fully...

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Nordberg MP 1000 and MP 800 Series Cone Crushers-7

Designed-in Quality and Performance MP Series crushers out-perform the competition because ruggedness and superior crushing ability are designed into every component. The attention paid to every detail of every feature in the design and engineering process is the reason the MP Series can sustain high crushing forces day after day, with almost no maintenance.

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Nordberg MP 1000 and MP 800 Series Cone Crushers-8

MP® SERIES CONE CRUSHERS The cast mainframe is ruggedly designed to support maximum crushing loads and is manufactured to precise metallurgical and heat treatment specifications. High-strength steel materials ensure durability under severe crushing conditions. The pedestal-type main shaft is rigidly held in a tapered bore in the center of the crusher frame. The main shaft is forged of high-strength alloy steel. Abrasion-resistant wear liners and guards provide extra protection to areas exposed to material passing through the crusher. Arm and counter-shaft box guards are cast from hi-chrome Ni-hard...

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Nordberg MP 1000 and MP 800 Series Cone Crushers-9

Major load-bearing surfaces are located above the T & U seals which makes sure the freshly filtered oil remains free of contaminants. The main journal bearings are long-lasting, low-cost bronze bushings capable of withstanding high crushing loads and severe operating conditions. The high magnitude forces are supported utilizing full-film hydrodynamic lubrication. The lower head bushing is flanged for positive retention and ease of maintenance. The bronze socket liner provides maximum head support and multiple oil grooves for full lubrication of the gyrating head ball. The head ball provides a...

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Nordberg MP 1000 and MP 800 Series Cone Crushers-10

MP® SERIES CONE CRUSHERS Motion, Adjustment and Tramp Release A The crushing cavity and unique head motion usher constant performance even as crushing parameters change. Cavity design is based on years of crushing experience in a wide range of applications from coarse to fine crushing. Metso provides follow-up service by providing customized liner designs. Liners are selected or designed to meet customer requirements for throughput, size reduction and particle shape. The MP cone begins crushing the material at a high ratio of reduction immediately upon entry into the crushing cavity. This active...

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Nordberg MP 1000 and MP 800 Series Cone Crushers-11

Hydraulics Assure Easy, Fast and Safe Operation Heavy-duty hydraulic clamping cylinders provide positive securement of the bowl during crushing. Adjustment of the crusher setting while crushing is achievable using the automation features of the clamping cylinders and the heavyduty drive motors. Proven and reliable vibration sensors alarm the user or the automated system when an overload crushing force is encountered. Commonly, no corrective action is required as the crusher automatically returns instantaneously to delivering high crushing forces to the stone at the desired closed side setting....

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Nordberg MP 1000 and MP 800 Series Cone Crushers-12

MP® SERIES CONE CRUSHERS Information Technology for Optimization MP Series crusher is designed for automation The MP Series crusher is designed for automation. No other crushers have more proven or effective standard automa- tion features than the MP cone crushers. Standard automa- tion features include: • State-of-the-art temperature and pressure-sensing • Sensors for detection of crushing force overload. . • Automatic- or operator-activated setting adjustment MP Series Crusher Automation Package The optional MP Series automation package uses proven process control technology to provide optimum...

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Nordberg MP 1000 and MP 800 Series Cone Crushers-13

TECHNICAL SPECIFICATIONS Crusher Centerline to Mainframe Flange Crusher Centerline to Counter-shaft Housing Face Crusher Centerline to Mainframe Flange Main Frame Hub Diameter Base to Bottom of Main Frame Hub Base to Bottom of Oil Piping Base to Top of Turning Brackets Adjustment Ring Maximum Diameter Clearance Required to Remove Counter-shaft Assembly Crusher Centerline to End of Counter-shaft Maximum Height From Base to Top of Feed Hopper Inside Diameter of M. Feed Hopper Base to Top of Feed Plate Overall Height of Bowl Assembly Adjustment Cap Maximum Diameter Clearance required for Removing...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.