NELES® ND9000 INTELLIGENT VALVE CONTROLLER Metso's Neles ND9000 is a top class intelligent valve controller designed to operate on all control valve actuators and in all industry areas. It guarantees end product quality in all operating conditions with unique diagnostics and incomparable performance features. ND9000 is a reliable and future-proof investment with Metso FieldCare™ life-time support KEY FEATURES □ Benchmark control performance on rotary and linear valves □ Reliable and robust design □ Easy commissioning and operation □ Safety; IEC 61508 compliant up to and including SIL 2 by TUV □ Language selection: English, German and French □ Local / remote operation □ Expandable architecture □ Advanced device diagnostics including □ Self-diagnostics □ Online diagnostics □ Performance diagnostics □ Communication diagnostics □ Extended off-line tests □ Performance view □ Online Valve Signature Options □ Interchangeable communication options: □ HART 6 or 7 (H) □ FOUNDATION fieldbus □ Profibus PA □ Limit switches □ Position transmitter (in HART only) □ Full stainless steel enclosure □ Exhaust adapter □ Remote mounting □ Arctic version (up to -53 °C / -64 °F) Total cost of ownership □ Low energy and air consumption □ Future proof design allows further options at a reduced cost □ Optimized spares program minimizes spare part inventory □ Retro-fit to existing installations (Neles or 3rd party valves) Minimized process variability Linearisation of the valve flow characteristics Excellent dynamic and static control performance Fast response to control signal change Accurate internal measurements Open solution □ Metso is committed to delivering products that freely interface with software and hardware from a variety of manufacturers; ND9000 is no exception. This open architecture allows the ND9000 to be integrated with other field devices to give an unprecedented level of controllability. □ FDT and EDD based multi-vendor support configuration □ Support files for ND9000 are available from our internet pages, at www.metso.com/valves - choose the link: download center Easy installation and configuration □ Same device can be used for linear and rotary valves, double and single-acting actuators □ Simple fast calibration and configuration □ using Local User Interface (LUI) □ using FieldCare software in a remote location □ using Distributed Control System (DCS) asset management tools □ Extensive selection of mounting kits for 3rd pa

Neles ND9000 in fieldbus networks TECHNICAL DESCRIPTION □ Approved interoperability □ Host interoperability ensured □ FOUNDATION fieldbus ITK version 5.01 certified □ Profibus PA profile version 3.0 PNO certified □ Easy to upgrade; by replacing the HART communication board with a fieldbus communication board □ Excellent maintainability with firmware download feature □ Advanced communication diagnostics □ Digital communication via the fieldbus includes not only the set point, but also the position feedback signal from the position sensor. No special supplementary modules for analog or digital...

NELES® ND900 INTELLIGENT VALVE CONTROLLER TECHNICAL SPECIFICATIONS ND9000 INTELLIGENT VALVE CONTROLLER General Loop powered, no external power supply required. Suitable for rotary and linear valves. Actuator connections in accordance with VDI/VDE 3845 and IEC 60534-6 standards. Flush mounting on selected actuators Action: Double or single acting Travel range: Linear; 10–120 mm / 0.4-4.7 in rotary; 45–95 degrees. Measurement range 110° with freely rotating feedback shaft. Environmental influence Standard temperature range: -40° – +85 °C / -40° – +185 °F Arctic temperature range: -53° – +85 °C...

APPROVALS AND ELECTRICAL VALUES, HART Certificate Electrical values ATEX ND_X VTT 09 ATEX 033X VTT 09 ATEX 034X Input: Ui ≤ 28 V, Ii ≤ 120 mA, Pi ≤ 1 W, Ci ≤ 22 nF, Li ≤ 53 μH. Output: Ui ≤ 28 V, Ii ≤ 120 mA, Pi ≤ 1 W, Ci ≤ 22 nF, Li ≤ 53 μH, external load resistance 0–690 Ω Input: Ui ≤ 30 V, Ii ≤ 152 mA, Pmax = device limits itself, Ci ≤ 22 nF, Li ≤ 53 μH. Output: Ui ≤ 30 V, Ii ≤ 152 mA, Pmax = device limits itself, Ci ≤ 22 nF, Li ≤ 53 μH, external load resistance 0–780 Ω Input: Ui ≤ 30 V Output: Ui ≤ 30 V, Pmax = device limits itself, external load resistance 0–780 Ω Input: Ui ≤ 28 V, Ii ≤...

NELES® ND900 INTELLIGENT VALVE CONTROLLER APPROVALS AND ELECTRICAL VALUES, FOUNDATION fieldbus and Profibus PA Certificate Electrical values ATEX ND_X VTT 09 ATEX 033X VTT 09 ATEX 034X Ui ≤ 24 V, Ii ≤ 380 mA, Pi ≤ 5.32 W, Ci ≤ 5 nF, Li ≤ 10 μH. Comply with the requirements for FISCO field device Ui ≤ 32 V, Ii ≤ 380 mA, Pi ≤ 5.32 W, Ci ≤ 5 nF, Li ≤ 10 μH. Comply with the requirements for FISCO field device Ui ≤ 24 V, Ii ≤ 380 mA, Pi ≤ 5.32 W, Ci ≤ 5 nF, Li ≤ 10 μH. Comply with the requirements for FISCO field device Ui ≤ 32 V, Ii ≤ 380 mA, Pi ≤ 5.32 W, Ci ≤ 5 nF, Li ≤ 10 μH. Comply with the requirements...

Electromagnetic Protection Electromagnetic compatibility PROXIMITY SENSORS AND LIMIT SWITCHES (OPTIONAL WITH EXTENSION MODULE FOR ND9100, CodeD33 SST Sensor Dual Module Code D44 Namur Sensor Dual Module Code 132 Omron E2E-X2Y1, micro switch, 2 sensors Code K05 Omron D2VW-5, micro switch, 2 sensors Code K06 Omron D2VW-01 gold plated, micro switch Code B06 Omron D2VW-01 gold plated, micro switch, 2 sensors. (Bus powered, no external power and cabling needed). * Alarm Limits 0 <£> Valve Offline Tests Performance View Actuator Valve environment Actuator Piessure Difference Figure 1. The Performance...

NELES® ND900 INTELLIGENT VALVE CONTROLLER Linear actuator The feedback lever according to actuator

The feedback lever according to actuator

NELES® ND900 INTELLIGENT VALVE CONTROLLER HOW TO ORDER INTELLIGENT VALVE CONTROLLER ND9000 / LIMIT SWITCH (ND9000/D__, ND9000/I__, ND9000/K0_ or ND9000/B06) 1. PRODUCT GROUP Intelligent Valve Controller. SERIES CODE Standard IP66 / NEMA 4X enclosure. Flameproof (Ex d) IP66 / NEMA 4X enclosure. Stainless steel flameproof (Ex d) IP66 / NEMA 4X enclosure. Stainless steel IP66 / NEMA 4X enclosure, polymer composite cover SPOOL VALVE Low capacity. Stroke volume of actuator < 1 dm3 . Medium capacity. Stroke volume of actuator 1–3 dm3 . High capacity. Stroke volume of actuator > 3 dm3 . COMMUNICATION...