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NELES® ND7000 DIGITAL VALVE CONTROLLER

NELES® ND7000 DIGITAL VALVE CONTROLLER

NELES® ND7000 DIGITAL VALVE CONTROLLER

Product catalog summary
Overview: The Neles ND7000 is a digital valve controller by Metso, designed for compatibility with all control valve actuators across various industries. It ensures reliable performance and offers lifetime support through Metso FieldCare™.
Key Features:
  • High control performance for both rotary and linear valves.
  • Robust design with environmental protection.
  • Easy commissioning and operation, available locally and remotely.
  • Safety compliance with IEC 61508 up to SIL 2.
  • Multi-language support including English, German, and French.
  • Basic and extended device diagnostics.
Cost Efficiency:
  • Low energy and air consumption.
  • Design allows for future upgrades at reduced costs.
  • Compatible with existing installations.
Performance:
  • Minimized process variability with excellent control performance.
  • Fast response to control signal changes.
  • Accurate internal measurements.
Installation and Configuration:
  • Compatible with both linear and rotary valves.
  • Simple calibration and configuration via Local User Interface or remote software.
  • Low power consumption suitable for common control systems.
Open Solution:
  • Open architecture for integration with various manufacturers' software and hardware.
  • FDT and EDD based multi-vendor support configuration.
Mounting and Reliability:
  • Mountable on single and double acting actuators.
  • Designed for harsh environmental conditions with IP66 enclosure.
  • Maintenance-free operation with wear-resistant components.
Technical Description: The ND7000 is a 4–20 mA powered microcontroller-based digital valve controller with a Local User Interface for configuration. It features a 32-bit microcontroller for valve position control and includes various measurements such as input signal, valve position, actuator pressures, and device temperature.
Technical Specifications:
  • Loop powered, suitable for rotary and linear valves.
  • Temperature range: -40° to +85°C.
  • IP66, Nema 4x enclosure.
  • Supply pressure: 1.4–8 bar.
  • HART communication with 4–20 mA input signal range.
Approvals and Certifications: The ND7000 has various certifications including ATEX, IECEx, and INMETRO, ensuring compliance with international safety standards for hazardous areas.
Ordering Information: The document provides detailed ordering codes for different configurations and options, including enclosure types, spool valve capacities, communication options, and hazardous area approvals.
Pressure Gauges and Connection Blocks: Pressure gauges are made of brass, nickel-plated, with stainless steel housing and glycerine filling, operating within a temperature range of -40 °C to +85 °C. The pneumatic connection block is made of anodized grey AlSi1Mg, with connections G1/4 and 1/4 NPT, converting ND71_ connections to 1/4 NPT.
Connection Plugs: These should not be used with conduit entry nipples or cable glands. The ND7100 (HART) uses a connection plug according to M20x1.5 / DIN 43650A (ISO 4400).
Driver Sets: Necessary for assembling ND7000 on rotary actuators with VDI/VDE 3845 attachment face. DS01 is for ND7100, DS02 for ND7200, and DS04 is a general set for ND7100/72000. These sets include various plugs for single acting actuators.
3rd Party Mounting Sets: Facilitate mounting between ND7000 valve controllers and linear actuators, including necessary pneumatic plugs. MS01, MS02, and MS03 are designed for different actuator sizes and stroke lengths.
Remote Mounting Accessories: Includes remote mount rotary sensors and cable assemblies with different lengths and connector types.
Contact Information: Metso Flow Control Inc. provides contact details for various regions including Europe, North America, South America, Asia Pacific, China, and the Middle East.
Note: Information is subject to change without prior notice.
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Catalog excerpts

NELES® ND7000 DIGITAL VALVE CONTROLLER-1

NELES® ND7000 DIGITAL VALVE CONTROLLER Metso's Neles ND7000 is a digital valve controller designed to operate on all control valve actuators and in all industry areas. ND7000 is a reliable and future-proof investment with Metso FieldCare™ life-time support. KEY FEATURES □ Benchmark control performance on rotary and linear valves □ Reliable and robust design □ The rugged cover protects the unit from environmental hazards and external abuse □ Easy commissioning and operation □ Safety; IEC 61508 compliant up to and including SIL 2 by TUV □ Language selection: English, German and French □ Local / remote operation □ Remote mounting (option) □ Basic device diagnostics including □ Self-diagnostics □ Deviation trend □ Counters □ Extended off-line tests Total cost of ownership □ Low energy and air consumption □ Future proof design allows further options at a reduced cost □ Retro-fit to existing installations (Neles or 3rd party valves) Minimized process variability □ □ □ □ Linearisation of the valve flow characteristics Excellent dynamic and static control performance Fast response to control signal change Accurate internal measurements Easy installation and configuration □ Same device can be used for linear and rotary valves, double and single-acting actuators □ Simple fast calibration and configuration □ using Local User Interface (LUI) □ using Metso FieldCare software in a remote location □ using Distributed Control System (DCS) asset management tools □ Low power consumption enables installation to all common control systems Open solution □ Metso is committed to delivering products that freely interface with software and hardware from a variety of manufacturers; ND7000 is no exception. This open architecture allows the ND7000 to be integrated with other field devices to give an unprecedented level of controllability. □ FDT and EDD based multi-vendor support configuration □ Support files for ND7000 are available from our internet page, www.metso.com/valves choose link Download Center ND7000 mounting on actuators and valves □ Mounted on single and double acting actuators □ Both rotary and linear valves □ Ability to attach options to electronics and mechanics later □ 1-point calibration feature enables mounting without disturbing the process Product reliability □ Designed to operate in harsh environmental conditions □ Rugged modular design □ Excellent temperature characteristics □ Vibration and impact tolerant □ IP66 enclosure □ Protected against humidity □ Maintenance free operation □ Resistant to dirty air □ Wear resis

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NELES® ND7000 DIGITAL VALVE CONTROLLER-2

TECHNICAL DESCRIPTION The ND7000 is a 4-20 mA powered microcontroller- based digital valve controller. The device contains a Local User Interface (LUI) enabling local configuration. A PC with FieldCare software can be connected to the ND7000 itself or to the control loop. The powerful 32-bit microcontroller controls the valve position. □ Valve position with contactless sensor □ Actuator pressures, 2 independent measurements □ Spool valve position Self-diagnostics guarantees that all measurements operate cor- rectly. After connections of electric signal and pneumatic supply the micro controller...

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NELES® ND7000 DIGITAL VALVE CONTROLLER-3

TECHNICAL SPECIFICATIONS ND7000 DIGITAL VALVE CONTROLLER General Loop powered, no external power supply required. Suitable for rotary and linear valves. Actuator connections in accordance with VDI/VDE 3845 and IEC 60534-6 standards. Action: Double or single acting Travel range: Linear; 10–120 mm / 0.4-4.7 in rotary; 45–95 degrees. Measurement range 110° with freely rotating feedback shaft Environmental influence Standard temperature range: -40° – +85 °C / -40° – +185 °F Influence of temperature on valve position: 0.5 % /10 °K Influence of vibration on valve position: < 1 % under 2g 5–150 Hz,...

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NELES® ND7000 DIGITAL VALVE CONTROLLER-4

APPROVALS AND ELECTRICAL VALUES, HART Certificate Electrical values Input: Ui ≤ 28 V, Ii ≤ 120 mA, Pi ≤ 1 W, Ci ≤ 22 nF, Li ≤ 53 μH. Output: Ui ≤ 28 V, Ii ≤ 120 mA, Pi ≤ 1 W, Ci ≤ 22 nF, Li ≤ 53 μH, external load resistance 0–690 Ω Input: Ui ≤ 30 V, Ii ≤ 152 mA, Pmax = device limits itself, Ci ≤ 22 nF, Li ≤ 53 μH. Input: Ui ≤ 30 V Output:Ui ≤ 30 V, Pmax = device limits itself, external load resistance 0–780 Ω Input: Ui ≤ 28 V, Ii ≤ 120 mA, Pi ≤ 1 W, Ci ≤ 22 nF, Li ≤ 53 μH Output: Ui ≤ 28 V, Ii ≤ 120 mA, Pi ≤ 1 W, Ci ≤ 22 nF, Li ≤ 53 μH, external load resistance 0–690 Ω Input: Ui ≤ 30 V, Ii ≤...

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NELES® ND7000 DIGITAL VALVE CONTROLLER-5

Linear actuator Linear actuator The feedback lever according to actuator

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NELES® ND7000 DIGITAL VALVE CONTROLLER-6

HOW TO ORDER DIGITAL VALVE CONTROLLER ND7000 1. PRODUCT GROUP Digital Valve Controller. SERIES CODE Series 7000 digital valve controller with universal shaft and attachment face according to standard VDI/VDE 3845. Relevant shaft adapter included in mounting kits. When valve positioners are separate deliveries, shaft adapter kit is supplied. T Flameproof (Ex d) IP66 / NEMA 4X enclosure. SPOOL VALVE Low capacity. Stroke volume of actuator < 1 dm3 . Medium capacity. Stroke volume of actuator 1–3 dm3 . High capacity. Stroke volume of actuator > 3 dm3 . COMMUNICATION / INPUT SIGNAL RANGE 4–20 mA,...

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NELES® ND7000 DIGITAL VALVE CONTROLLER-7

ADDITIONAL ACCESORIES FILTER REGULATOR Filter regulator for supply air. Filter size 5 μm. Pressure gauge, scale bar/psi/kPa, basic material brass, nickel plated, housing stainless steel, glycerine filled. Temperature range -40 °C...+82 °C / -40 °F... +180 °F. K1 option includes a thread nipple 1/4"NPT to G1/4" which is suitable with ND7100 positioner and with option A1 (G1/4 AIR CONNECTION). DRIVER SETS Filter regulator for supply air. Filter size 5 μm. Pressure gauge, scale bar/psi/kPa, basic material brass, nickel plated, housing stainless steel, glycerine filled. Temperature range -40 °C...+82...

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NELES® ND7000 DIGITAL VALVE CONTROLLER-8

Subject to change without prior notice. Metso Flow Control Inc. Europe, Vanha Porvoontie 229, P.O. Box 304, FI-01301 VANTAA, Finland. Tel. +358 20 483 150. Fax +358 20 483 151 North America, 44 Bowditch Drive, P.O. Box 8044, Shrewsbury, MA 01545, USA. Tel. +1 508 852 0200. Fax +1 508 852 8172 South America, Av. Independéncia, 2500- Iporanga, 18087-101, Sorocaba-São Paulo, Brazil. Tel. +55 15 2102 9700. Fax +55 15 2102 9748/49 Asia Pacific, Haw Par Centre #06-01, 180 Clemenceau Avenue, Singapore 239922. Tel. +65 6511 1011. Fax +65 6250 0830 China, 11/F, China Youth Plaza, No.19 North Rd of East...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.