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Metso Automation
Metso lining and sheeting

Metso lining and sheeting

Product catalog summary

Introduction
Metso is a global supplier of sustainable technology and services for the mining, construction, and oil & gas industries. The company focuses on partnerships, offering customized solutions to enhance productivity and profitability. Metso's wear lining solutions are recognized for their quality, reliability, and innovation, aiming to reduce downtime and improve operational efficiency.

Production and Material Technology
Metso employs advanced manufacturing techniques, including computerized and automatic carousel methods for polyurethane castings and injection-pressing for TPU materials. Lean manufacturing principles are applied to ensure operational stability and continuous improvement, with products designed to minimize equipment wear and downtime.

Wear Protection Solutions
Metso provides a variety of wear protection products, such as Trellex Poly-Cer, Trellex Wear Elements, and Trellex SQ, which are designed to maximize productivity and reduce noise. These products are suitable for applications like chutes, truck beds, and silos, offering excellent wear protection and noise reduction.

Lining System Overview - Selection Guide
The selection guide assists in identifying the best lining solutions based on wear improvements, flow improvements, and noise reduction. It considers factors like processing conditions, material size, and impact angle to select the most suitable product.

Environmental and Storage Considerations
Metso's products are designed to withstand various environmental conditions, including temperature and pH variations. Proper storage is recommended to maintain product quality, with indoor storage advised for long-term storage.

Product Information - Trellex Poly-Cer
Trellex Poly-Cer is engineered for high abrasion resistance and impact absorption, suitable for applications with high material flows and speeds. It is ideal for use in feeders, bins, and transfer chutes, offering excellent wear protection and noise reduction. The product is effective in temperatures ranging from -30°C to +70°C.

Specifications
The document lists various Trellex Poly-Cer products with their dimensions and weights, such as Trellex Poly-Cer 70S and Trellex Poly-Cer WB. It also includes part numbers and specific product dimensions for different applications.

Installation Procedures
Detailed steps for preparing metal surfaces and applying adhesives are provided. The process involves cleaning, priming, and applying multiple layers of glue, ensuring surfaces are sticky before joining. The document emphasizes the importance of eliminating air bubbles and achieving maximum glue strength after 24 hours.

Product Range and Applications
The document describes different Trellex Poly-Cer products, such as Poly-Cer 4S, 20S, 38S, and 70S, highlighting their unique features and suitable applications. It also mentions the Trellex PP wear plates and their use in various industrial applications.

Fixing Methods
Various fixing methods are outlined, including stud welding, self-tapping screws, and plug welding. The document provides guidelines for standard and customized fastening patterns, along with recommended torque values for different bolt sizes.

Installation Guidelines
The document includes guidelines for installing Poly-Cer plates in a zigzag pattern against material flow and provides standard fastening patterns. It also highlights the importance of installing Trellex lining systems without gaps between liners.

Product Information
The document provides a general selection guide for Trellex PP wear plates, including technical descriptions, application areas, and resistance to various environmental factors. It also includes a table for selecting appropriate Trellex T60 wear rubber lining based on drop height and material size.

Key Recommendations
The document recommends specific Trellex products for different applications and provides guidelines for achieving optimal wear protection and noise reduction in industrial settings.

Trellex Wear Lining Products
The document provides detailed information on various Trellex wear lining products, including Trellex PPU, PT, SB, SP, WB, and Flexback. These products are designed for wear protection in industrial applications, particularly in the mining and construction sectors.

Installation and Fixing Methods
The document outlines various fixing methods for each product, including through bolts, T-bolts, and self-tapping screws. It emphasizes the importance of installing Trellex lining systems without gaps between the liners.

Technical Specifications
Each product section includes detailed technical descriptions, including resistance to chemicals, oils, and environmental conditions, as well as standard dimensions and weights.

Overview of Trellex Flexback and SQ 300 Systems
The document provides detailed information on Trellex Flexback and Trellex SQ 300 wear lining systems, designed for mining and construction applications. It includes product specifications, installation guidelines, and benefits of using these systems.

Benefits
Both systems are designed to reduce noise, protect worker hearing, and minimize maintenance downtime. The modular design allows for easy handling and replacement of individual panels, reducing overall costs.

Applications
Suitable for use in mining chutes, transfer points, bins, chutes, silos, and other areas subject to wear. Metso Truck body lining solutions offer extended service life and reduced maintenance for mining operations.

Additional Information
Metso provides comprehensive packages including pre-planning engineering, installation supervision, and onsite inspections to maximize truck availability and productivity. Noise reduction is a key feature, with rubber linings reducing noise by 10-15 decibels.

Catalog excerpts

Metso Wear lining and sheeting Handbook Metso Minerals (Sweden) AB, Terminalsgatan 2, P.O. Box 132, SE-231 22 Trelleborg, Sweden, tel. +46 410 525 00, fax +46 410 526 02, www.metso.com

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Contents Introduction Working together for you Production and material technology Wear protection solutions you can count on Lining System Overview - Selection guide Basic wear lining Trellex Poly-Cer Trellex Wear Elements Trellex Flexback and Trellex Flexback Serrated 46 Trellex SQ Trellex LF Metso wear lining and sheeting Wear lining solutions Metso truck body lining solutions Lining solutions washing drum Lining solutions concrete mixer Lining solutions screens Sheeting Trellex Wear Resistant Sheeting Trellex® is a registered trademark of Metso Corporation

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wear lining and SHEETING Screening and Conveyor Solutions Working together Metso is a global supplier of sustainable Your partner in maximum productivity As a full-service partner to these industries, Metso relies on a global pool of about 20,000 dedicated employees to help our customers achieve successful results in every part of their operation. Metso wear lining solutions have always been known for the quality of their construction, their dependability in the field and their ongoing innovation to find more productive lining options. Customers and non-customers alike often turn to us for information...

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wear lining and SHEETING Production and material technology As developments in materials technology continues to grow, so does Metso innovation in applying them to wear linings. Steel is still today the most widely used lining material. But we believe that the best results for today’s mining and construction operations are achieved by combining materials such as steel, rubber/polyurethane and ceramics – and taking full advantage of the best features of each. Compared to steel wear plates, for instance, synthetic wear linings offer outstanding wear life and noise reduction, resulting in lower...

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wear lining and SHEETING Wear protection solutions you can count on Mining, aggregate and cement screening is tough on equipment, which can make it even tougher on budgets. Keep material flow up and maintenance time down with a range of wear protection products designed to maximize productivity and profit. Installed in chutes, spouts, hoppers and transfer points, Metso wear lining products minimizes wear and reduces noise while increasing service life. The wear lining offering includes a wide range of products designed to best support customers needs in keeping the total cost per tonne down....

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wear lining and SHEETING Product information Lining system - overview General flow improvement lining guide Lining products for flow improvement are available in a range of options, based on high wear and capacity. Below you will find an overview of products for various areas of use. Some products overlap and can be used in various applications. Selection guide Abrasion rate High The selection guide for lining solutions is divided into three sections: wear improvements, flow improvements and noise reduction. Pick your critical areas for improvement and let the selection guide help you find the...

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wear lining and SHEETING Product information Environmental effects on Lining products Water RU components (recommendations valid for handled material temperature up to 30° C (86° F) Mineral oil should not exceed 0,5 kg per ton of material entering feed. Cyanide should not exceed 2 % of cyanide concentration. If temperature exceeds +30° C (86° F), please contact productline specialist. Stainless steel recommended for metal parts exposed to handled material No effect on steel or aluminium parts exposed to handled material Some effects on aluminium parts. For long wear life we recommend steel parts...

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wear lining and SHEETING Product information Trellex Poly-Cer Trellex Poly-Cer is designed to be extremely resistant to abrasion even in high material flows and speeds. The unique design of ceramic inserts improves wear life and impact resistance. Trellex Poly-Cer standard range Wear rubber Other information Trellex Poly-Cer is most effective in the temperature range -30°/+70°C. Application areas Poly-Cer provides excellent wear protection for feeders, bins, transfer chutes, silos, transfer points and any other applications that are subject to heavy wear and noise. Poly-Cer is ideal for medium-heavy...

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wear lining and SHEETING Product information Trellex Poly-Cer - installation Trellex Poly-Cer - installation Product range Fixing methods Trellex Poly-Cer 4S Preparation of the metal surface Poly-Cer 4 S is engineered using wear rubber with built-in ceramics hot-vulcanized together and combined with a contact layer. Excellent wear resistance in applications with sliding wear and high material speeds, particularly where the material has only a slight impact angle. Poly-Cer 4 S is optimized for medium to light mining, rock and gravel industries with lighter applications. Excellent wear protection...

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wear lining and SHEETING Product information Trellex Poly-Cer - installation Trellex Poly-Cer - installation Fixing methods Bending radious * Not standard design, to be used in exceptional cases, ask productline specialist. Self-tapping screw Stud welded bolt Plug welding Inner radious Outer radious * Stud welding standard fixing sets Wet applications M12 Stud bolt M12x40 Washer 2x13/24 Nut M12 nyloc Stud bolt M12x50 Rubber sealing 40/12-12 Cup washer 40/15-11 Nut M12 nyloc M16 Stud bolt M16x45 Washer 3x17/30 Nut M16 nyloc Stud bolt M16x50 Rubber sealing 40/16-12 Cup washer 40/18-11 Nut M16 nyloc...

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wear lining and SHEETING Product information Trellex Poly-Cer - installation Trellex SQ 300 - installation Trellex Poly-Cer - installation Standard fastening pattern Installation guideline Material flow Standard fastening pattern with stud welded bolt Ceramic inserts should be placed in a zigzag pattern against the material flow, as shown above. Material flow Poly-Cer plates should be placed in a zig-zag pattern against the material flow, as shown above. Grind/clean around the markings, remove all rust etc. Do not grind away the punch markings. Customized fastening pattern limits Permanently...

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Metso lining and sheeting

Metso lining and sheeting

Catalog excerpts

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