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Flotation Machines DR

Flotation Machines DR

Flotation Machines DR

Product catalog summary
Introduction
The document discusses the evolution of flotation machines in the mining industry, highlighting the transition from cell-to-cell type to open flow type machines. The Metso DR flotation machine is designed to meet modern requirements with high aerating open flow capabilities.

Principle of Operation
The Metso DR flotation machine is the first mechanical open type machine to incorporate vertical circulation of pulp. This is achieved by combining a recirculation well with a top feed impeller, ensuring uniform upward current and effective mixing of air and pulp.

Effective Aeration
The machine disperses finely divided air bubbles throughout the cell, with aeration rate controlled independently of impeller speed. This design ensures effective air-pulp mixing and dispersion, minimizing dense sands zones and enhancing aeration efficiency.

Solids Suspension
The DR flotation machine minimizes stratification and sanding by using vertical recirculation of pulp. This prevents accumulation of solids in the lower zone, reducing power requirements and improving mixing efficiency.

Shallow Flotation in Deep Cells
The machine's design allows for shallow-cell flotation, where mineral-laden air bubbles travel a short distance to the froth overflow level, enhancing separation efficiency.

Flotation System Design
The DR flotation system features an open flow tank, near-bottom impeller/diffuser, separate low-pressure air source, and level control options. It supports large cell sizes up to 14 m3.

Specifications and Capacities
The document provides detailed specifications for various DR models, including cell volumes, motor requirements, and air needs. It also lists maximum bank feed rates and cell capacities for different models.

Conclusion
Metso's DR flotation machines are field-proven with large volume capacities, offering efficient power usage and effective solids suspension. They are suitable for handling various pulp types and have been installed globally.
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Catalog excerpts

Flotation Machines DR-1

High aerating open flow type

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Flotation Machines DR-2

DR flotation machines The mining industry has grown Principle of operation and developed over the years The Metso DR flotation machine is the first and has adapted itself to chang- mechanical open type machine to incorpoing economic conditions. One of rate a vertical circulation of pulp, made possible by combining a “recirculation well” with the changes has been the transi- the distinctive top feed impeller. tion from cell-to-cell type to open This arrangement provides positive vertical flow type flotation machines. circulation of pulp similar to the action in a The high aerating open flow type...

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Flotation Machines DR-3

Immediately surrounding this air pipe is the pulp recirculation well which also leads to the open throat of the impeller. Air entering the cell is forced through the vertical curtain of re-circulating pulp and thus a positive air- pulp mixing occurs in the eye of the impel- ler. This mixture is then subjected to the impeller and is expelled against the diffuser blades, which further mix and shear the air The fluidizing action of vertical recirculation greatly minimizes the dense sands zone at the base of the cell and this also gives reduced interference to the pulp-air mixture as it discharges...

 Open the catalog to page 3
Flotation Machines DR-4

Shallow flotation in deep cells Above are illustrations of three flotation cells. Intense agitation and aeration occur in the mixing zone at the bottom of the cell. This mixing or vertical recirculation zone provides highly effective retention volume. It is within this portion of the flotation cell that intimate contact of the conditioned pulp and controlled air is made. The re-circulating pulp to the top of the pulp recirculation lifts the mineralized air bubbles hydraulically well. Here a calm separation zone is created. It permits floatable minerals to separate from those, which will not float,...

 Open the catalog to page 4
Flotation Machines DR-5

DR – Specifications Model Cell volume (1) m3 ft3 Connected motor (2) Air requirements (3) kW HP Am3/min kPag Acfm psig Active flotation volume Per cell and applicable up to 1.35 slurry sg. If higher slurry sg, consult Metso Per cell and applicable up to 1.35 slurry sg. If higher slurry sg, consult Metso Air requirement is at flotation bank air header, pressure losses from blower to flotation bank should be considered when specifying blower DR – Cell volumes & hydraulic capacities Size Maximum bank feed rate m3/h USGPM Maximum cells per bank section (1) Number of cells on same level between connecting...

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Flotation Machines DR-6

Model Vol./ Cells/ A B C D 1) cell unit 2) (min) ft3 [m3] in [mm] in [mm] in [mm] in [mm] 1) From size 18 and above Single or Double side overflow. 2) Number of cells without Intermediate box. 3) Single cell drive. 4) Dual cell drive. 5) Length per cell.

 Open the catalog to page 6
Flotation Machines DR-8

• Metso Minerals Industries, Inc. 2715 Pleasent Valley Road, York, PA 17402, USA, Phone: +1 717 843 8671 • etso Minerals (South Africa) (Pty) Ltd. M Private Bag X2006, Isando, Johannesburg,1600, South Africa, Phone: +27 11 961 4000, Fax: +27 11 397 2050 • Metso Minerals (Australia) Ltd. Level 2, 1110 Hay Street, West Perth, WA 6005, Australia, Phone: +61 8 9420 5555, Fax: +61 8 9320 2500 • Metso Minerals (India) Pvt Ltd 1th floor, DLF Building No. 10, Tower A, DLF Cyber City, Phase - III, Gurgaon - 122 002, India, Phone: +91 124 235 1541, Fax: +91 124 235 1601 • Metso Perú S.A. Calle 5 Nro. 144,...

 Open the catalog to page 8

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.