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Control Valves: Solutions for oil & gas

Control Valves: Solutions for oil & gas
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Control Valves: Solutions for oil & gas

Product catalog summary
Introduction
Control valves are essential in process control loops, impacting stability, reliability, and productivity. Metso offers customized control valve solutions to enhance uptime and efficiency in the oil and gas industry.
Specifications and Product Offerings
Metso's product range includes Neles® and Jamesbury® control valves, each designed for specific applications:
  • Neles® Metal-seated Control Valves: Ideal for harsh conditions with rotary and globe technology.
  • Neles® Modular Ball Valves: Built for high-pressure scenarios with durable seat designs.
  • Neles® Butterfly Valves: Suitable for demanding applications like cryogenics and high-cycle operations.
  • Jamesbury® Polymeric-seated Valves: Renowned for excellent sealing and longevity.
Support and Services
Metso provides extensive support throughout the product lifecycle, including:
  • Maintenance Strategy: Local repair services, diagnostics, and predictive maintenance.
  • Implementation Standards: High-quality manufacturing, testing, and installation.
  • Technical Support: 24/7 access to skilled technicians and tailored service solutions.
Software and Tools
Metso offers software solutions to improve valve performance and maintenance:
  • Nelprof® Software: For control valve sizing and selection.
  • FieldCare™ Software: For device and asset management, supporting predictive maintenance.
  • RapidDraw 3D™ Software: For creating realistic 3D valve assembly models.
Case Studies and Results
Metso has achieved notable cost savings and process enhancements for clients by:
  • Replacing competitor valves with Metso solutions, reducing maintenance and enhancing process control.
  • Implementing service solutions that speed up repairs and preemptively identify issues.
  • Offering predictive maintenance contracts that cut unnecessary repairs and administrative expenses.
Conclusion
Metso's control valve solutions provide long-term reliability and value, extending beyond initial costs. Their comprehensive support and innovative products optimize process performance and lower operational costs in the oil and gas sector.
Predictive Maintenance Program Overview
Metso's predictive maintenance program for a South American client resulted in annual savings of over EUR 335,546 ($368,044), which were reallocated to other maintenance activities.
Cost Comparison of Valves
Metso's valves offer significant cost advantages over competitors:
  • 14" Valves: Metso's annual cost is EUR 33,021 ($36,219) versus competitor's EUR 102,328 ($112,238).
  • 24" Valves: Metso's annual cost is EUR 63,994 ($70,190) versus competitor's EUR 181,837 ($199,448).
  • 30" Valves: Metso's annual cost is EUR 96,683 ($106,047) versus competitor's EUR 245,470 ($269,244).
Total annual costs for Metso are EUR 193,698 ($212,457) compared to the competitor's EUR 529,634 ($580,930), resulting in total savings of EUR 335,937 ($368,044).
Company Information
Metso is a global leader with over 14,000 experts in more than 50 countries, specializing in control valves for the oil and gas industry. They focus on innovation and have 60 years of experience in addressing complex application challenges.
Contact Information
Metso provides contact details for regional offices in Europe, North America, South America, Asia Pacific, China, and the Middle East. Customers are encouraged to visit their website or contact regional offices for more information.
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Catalog excerpts

Control Valves: Solutions for oil & gas-2

There is a place where the process always flows. Where efficiency reigns. Where safety is supreme. And where costs are always lower. That place is called uptime. Metso control valve solutions give you the chance to experience it. The right control valve makes all the difference. Control valves are the most important part of any process control loop. Nothing influences the stability of your process like they do. They are central to the overall performance of your process — especially when reliability and productivity are your primary goals. They are the key to profitable uptime. But finding the...

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Control Valves: Solutions for oil & gas-3

The right supplier makes all the difference too. You need more than just the right products. You need a control valve supplier that can help you during every phase of the product life cycle. One that follows through on its promises and honors its commitments. In other words, you need a partner. Metso offers a proven approach that continuously provides new ways to help you drive cost out of the process and achieve your ROI goals. Our comprehensive approach helps ensure your success: We listen to understand your unique application requirements • Specifications • Timing and delivery • Cost parameters...

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Control Valves: Solutions for oil & gas-4

Neles® metal-seated control valves. Perfect for challenging process conditions. GLOBE VALVES Neles® Rotary Globe Valve Neles® Linear Globe Valve The best of rotary and globe technology in one package. Designed to control a wide range of process liquids, gases and vapors. Available with a variety of trim choices for general, difficult and even severe service applications. Offering the best possible control accuracy and wide rangeability. Equipped with our ND series intelligent valve controllers to allow for online performance monitoring. Neles® Linear Angle Control Valve Neles® Steam Conditioning...

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Control Valves: Solutions for oil & gas-5

BALL VALVES BUTTERFLY VALVES Neles® Trunnion Ball Valve, Series D Neles® Neldisc Highperformance Butterfly Valves, Series L Incorporates Metso’s unique metal-tometal seat technology to improve reliability in demanding high-capacity applications. A triple eccentric disc valve with close to equal percentage characteristics and superior tightness. A proven performer in a wide range of applications. ECCENTRIC PLUG VALVES SEGMENT VALVES Neles® Finetrol Eccentric Rotary Plug Valve Neles® R-Series V-port Segment Valve Designed for liquid, gas, vapor and slurry control in general and demanding applications....

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Control Valves: Solutions for oil & gas-6

Metso offers a range of specialty butterfly valves for challenging oil & gas applications such as decoking gas lines, cryogenics and vacuum pressure swing adsorption (VPSA). What’s your most difficult application? Control valve solutions for oil & gas

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Control Valves: Solutions for oil & gas-7

Neles® custom engineered butterfly control valves. For extra demanding applications. BUTTERFLY VALVES Neles® Mapabloc High-performance Butterfly Valve, Series BM Neles® High-performance Butterfly Valve, Series BW Neles® Eccentric Soft-seated Butterfly Valve, Series BN Designed for ethylene plants to optimize transfer and decoking gas line processes. It is a superior alternative to gate valves. Offers a unique double block and bleed sealing system. A metal-seated triple-eccentric disc valve designed for accurate control and tight shut-off in severe service. It offers extended life in high cycle,...

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Control Valves: Solutions for oil & gas-8

Jamesbury® polymeric-seated control valves. Engineered for high sealing integrity. BALL VALVES Jamesbury® Standard Port Flanged Ball Valve, Series 7000 Jamesbury® Full Port Flanged Ball Valve, Series 9000 Our top-performing ball valve. Very long, trouble-free service life. Bubble-tight shut-off. Low emission stem seal technology. Also a top performer. Self-relieving seat. Low emissions. Long-life. Bubble-tight shut-off. controllers to allow for online performance monitoring. BUTTERFLY VALVES SPECIALTY/CUSTOM SOLUTIONS Jamesbury® High-performance Butterfly Valve, Series 800 Customer Engineered...

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Control Valves: Solutions for oil & gas-9

Jamesbury® products are subjected to strenuous fire, cryogenic, temperature, pressure and emissions testing. We can also perform custom tests to make sure our products will perform in your specific application. Control valve solutions for oil & gas

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Control Valves: Solutions for oil & gas-10

Other unique solutions for oil & gas. SOFTWARE Nelprof® Control Valve Sizing & Selection Software Metso FieldCare™ Device & Asset Management Software RapidDraw 3D™ Model Generation Software Enables the selection and sizing of the ideal Metso control valve solution for your application. Also simulates online performance to study controllability in a closed control loop. Collects operating data and helps analyze field device condition. Manages any device in any communication protocol. Enables predictive maintenance. Ideal for engineers who want realistic, to-scale, 3D valve assembly drawings to...

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Control Valves: Solutions for oil & gas-11

In addition to our highly reliable control valve offering Metso also offers a wide range of support tools and accessories to help optimize productivity and minimize costs. Uptime is always the goal. Control valve solutions for oil & gas

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Control Valves: Solutions for oil & gas-12

Metso services help improve your uptime. Metso has over 90 service centers strategically located around the world. Highly skilled technicians are available 24/7 to ensure you get the support you need, when you need it. Our commitment to you doesn’t end after installation. In fact, it is just the beginning. Metso personnel take a proactive approach, continuously supporting your business and process performance goals so that you receive the highest possible return on investment. Control valve solutions for oil & gas We offer a range of technical support services to help you succeed. They can be...

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Control Valves: Solutions for oil & gas-13

Installed Base Analysis Maintenance Supervision On-call Service A tag-by-tag inspection to verify field device details, confirm availability and assess condition. Allows you to make better maintenance and spare parts decisions. An on-site, certified Metso technician supervises your maintenance activities to ensure work complies with recommended procedures. Experts are immediately available by phone to answer important technical questions. Saves the time and cost of a site visit. Resident, On-site Expert Spare Parts Service Container Start-up Supervision Metso can place a skilled technician in...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.