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Galvanic Cathodic Protection of steel in concrete

Galvanic Cathodic Protection of steel in concrete

Galvanic Cathodic Protection of steel in concrete

Product catalog summary
Introduction
Corrosion poses a major challenge for reinforced and pre-stressed concrete structures worldwide. Cathodic protection (CP) has been effective for over 30 years in mitigating deterioration caused by chloride-induced and carbonated concrete corrosion.

Principles of Cathodic Protection
CP functions by polarizing steel reinforcement using an external direct current (DC). Anodes, which can be surface-mounted or embedded, are connected to the positive pole of a DC power supply in impressed current systems or directly to the steel in galvanic systems. Typically, zinc galvanic anodes supply the necessary current for protection.

Galvanic Anodes for Steel in Concrete
GSC Super Anodes are designed to prevent corrosion in reinforced concrete structures through galvanic cathodic protection (GACP). Zinc anodes generate an electric field that protects steel by inhibiting rebar corrosion, thus preventing concrete cracking and spalling.

Application
Existing Structures: CP significantly reduces the corrosion rate of steel reinforcement, regardless of chloride concentrations.
New Structures: Cathodic prevention involves applying a small DC current early in the structure's life to avert future corrosion.

Anode Life-Span
Standard anodes are designed to last 10 to 20 years, with modifications available for up to 40 years. The lifespan is influenced by environmental factors and the anode's capacity.

Current Density Requirements
For new structures, current densities range from 0.2 to 2 mA/m2, while older structures require 2 to 20 mA/m2. Galvanic anodes naturally adjust to these requirements, enhancing their lifespan.

Zinc Layer Anode (ZLA)
ZLA is a high-purity zinc foil applied to concrete surfaces, offering self-powered and self-regulating cathodic protection without external power sources. It is versatile and cost-effective, with a life expectancy of 21 years, extendable to 40 years.

Rollanode
Rollanodes are designed for installation in pre-drilled holes in concrete structures, providing robust corrosion reduction. They are used in areas with high corrosion risk, such as bridge supports and decks.

Conclusion
Galvanic cathodic protection systems, including GSC Super Anodes, ZLA, and Rollanodes, provide effective, low-maintenance solutions for prolonging the life of concrete structures by preventing steel corrosion.
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Catalog excerpts

Galvanic Cathodic Protection of steel in concrete-1

GALVANIC CATHODIC PROTECTION OF STEEL IN CONCRETE

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Galvanic Cathodic Protection of steel in concrete-2

Corrosion is recognized as one of the major contributors to the deterioration of reinforced and pre-stressed concrete structures worldwide. The amount of reinforced concrete structures world-wide is growing rapidly and therefore so is the increasing necessity of easily applied low-cost maintenance programs. Over the last 30 years, cathodic protection (CP) has been shown to be a highly effective technique in preventing concrete deterioration from chloride induced and carbonated concrete corrosion. The presence of chloride based salts within the concrete can be a threat to the passivation layer...

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Galvanic Cathodic Protection of steel in concrete-3

GALVANIC ANODES FOR STEEL IN CONCRETE A GACP system utilises anodes which generate a natural DC current to suppress the corrosion of the steel in concrete. GSC Super Anodes are specifically designed to inhibit corrosion of concrete reinforced structures using GACP. The anodes are typically embedded within the concrete or repair mortar and are electrically connected to the reinforcement by using galvanised ties. As zinc is less noble than steel it means that the anode has a more electronegative potential than the reinforcement steel. This makes the zinc the anode and the steel reinforcement the...

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Galvanic Cathodic Protection of steel in concrete-4

The GSC SuperAnodes are made of laminated zinc with a 99.99% purity covered by two layers of different zinc-anodeactivator-paste. Each anode is vacuum sealed in a plastic bag to avoid contamination during shipping and storing. Prior to application the packing is removed, and the anode is ready to be installed. GSC SuperAnodes are supplied in the following sizes: GSC10/10 -------------------- mm 100 x mm 55 x h. mm 12 GSC10/20 ---------------------mm 100 x mm 55 x h. mm 15 GSC30/10 ---------------------mm 300 x mm 50 x h. mm 10 GSC30/20 ---------------------mm 300 x mm 50 x h. mm 12 A) EXISTING...

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Galvanic Cathodic Protection of steel in concrete-5

ZINC LAYER ANODE (ZLA) Zinc Layer Anode or ZLA is specifically developed for the CP of steel reinforcement in concrete. ZLA is a high purity zinc foil (> 99.9%) coated with an ionically conductive adhesive It is applied directly onto the outer concrete surface. The Zinc-layer is electrically connected to the steel reinforcement. In this way the electrical-circuit is completed as the electric current flows through the adhesive layer and concrete by means of ionic conductance. As soon as the electrical connection is established, the current will flow and ZLA will begin to consume and sacrifice...

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Galvanic Cathodic Protection of steel in concrete-6

Rollanodes anodes are designed for installation in pre-drilled holes in an existing concrete structure. The electrolyte is sandwiched between the zinc layer rolls to give sufficient current capacity with additional electrolytic paste added around the anode to maintain electrical continuity within the concrete (The anode diameter is 25mm and available in lengths from 100mm to 1m). Rollanodes are utilised in those areas where a high expectancy of corrosion is likely. They guarantee a strong reduction of corrosion and prevent new locations from corroding in the future. Typical applications: - Bridge...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.