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PISTOL CONTROL CONSOLE

PISTOL CONTROL CONSOLE
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PISTOL CONTROL CONSOLE

Product catalog summary
Pistol Control Console (PCC) Overview
The Metallisation Pistol Control Console (PCC) offers mass flow control systems for operating pistols, powder feeders, and power supplies, particularly for Plasma systems. It supports various industrial components and is divided into three main options:
  • HVOF - Gas Fuel Control System: Suitable for pistols like Diamond Jet and Jetkote.
  • HVOF - Liquid Fuel Control System: Designed for pistols such as JP5000 and Wokajet.
  • PLASMA: Supports 50 or 80 Kw operation for pistols like SG100, 9MB, F4, and F1.
The PCC system allows integration of multiple systems through a single touch screen HMI display, enabling combinations like an HVOF system with a JP5000 and a Plasma system with a 9MB or SG100 pistol. Existing equipment like powder feeders (9MP-DJ or 1264) can be incorporated, and some power supplies may be compatible with the Plasma configuration.
Benefits of the PCC System
  • Ensures repeatability with mass flow control of gases and powder carrier flow.
  • Features an intuitive operator interface with PC control and industrial touch screen.
  • Offers optional keyboard, mouse, or USB operator interface unit.
  • Integrates with barcode systems for traceability and simplicity.
  • Allows unlimited recipes and parameter recording via Excel tables.
  • Provides data logging for process control and traceability.
  • Supports multiple pistol choices on one screen.
  • Facilitates manual or fully sequenced start-up, operation, and shut-down.
  • Includes internal safety interlocks to prevent operation without coolant and gases.
  • Controls gas sequencing for safe system operation.
  • Preset limits ensure safety and quality by inhibiting system operation under unsafe conditions.
  • Features an E-stop circuit for integration into the spray booth's safety circuit.
  • Allows communication with robots or manipulators.
  • Meets safety requirements for gas and electrical supply separation.
  • Compact inverter power supply for the plasma system.
  • System diagnostic screen for easy faultfinding.
  • Ethernet connection for system diagnostics.
  • Fault indication strobe and fixing points for floor or wall mounting.
  • Uses Windows operating system for easy programming and integration.
Layout Schematic
The layout schematic includes components such as the PCC for HVOF and Plasma, powder feeder, ignition box, HMI, power supply, and separated gas boxes for both plasma and HVOF pistols.
See more

Catalog excerpts

PISTOL CONTROL CONSOLE-1

PISTOL CONTROL CONSOLE (PCC) HMI Touch Screen Control Control Box Metallisation are able to offer mass flow control systems that can operate Metallisation pistols, powder feeders and power supply (for the Plasma systems) as well as other commonly used industrial components. Metallisation PCC (Pistol Control Console) is divided into three options 1. HVOF - Gas fuel control system, for pistols such as Diamond Jet, Jetkote etc. 2. HVOF - Liquid fuel control system, for pistols such as JP5000, Wokajet etc. 3. PLASMA – 50 or 80 Kw operation, for pistols such SG100, 9MB, F4, F1 etc. A Metallisation PCC system can allow a mixture of systems to be linked through one Touch screen HMI display; for example an HVOF system operating a JP5000 can also have a Plasma system linked to it operating a 9MB or SG100 pistol. Powder feeders such as the 9MP-DJ or 1264 can also be incorporated allowing existing equipment to be used with a new control system. Some existing power supplies may also be used in the Plasma configuration, others may be limited in their integration. Jet Kote® is a trade mark of Deloro Stellite, 9Mb, F4, F1, 9MP-DJ & WokaJet® are a trade marks of Sulzer Metco, JP5000, 1264 & SG100 are a trade marks of Praxair

 Open the catalog to page 1
PISTOL CONTROL CONSOLE-2

Benefits Mass flow control of gases and powder carrier flow = repeatability. Easy to use, intuitive operator interface. PC control with industrial touch screen operator interface. Optional keyboard control and mouse or USB operator interface unit. Can be integrated with a barcode system for traceability and simplicity. Unlimited recipes and parameter recording through a simple Excel table. Data logging for process control and traceability. Possibility of multiple pistol choices on one screen. Manual or fully sequenced start-up, operation and shut-down, ideal for development or production. Internal...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.