Flamespray MK66E-PC The NEW Metallisation MK66E-PC is a fully-automatic flamespray system with mass flow control, which offers the ability to produce the highest quality, repeatable coatings. The system provides a fully automatic sequence of ignition, main flame and wire feed. The wire feed is capable to be stopped during spraying without melting the wire back into the nozzle, even when left for extended periods. Fault sensors check for loss of flame, wire stoppages or wire out and can interlock to external automation to stop production and request assistance. These features ensure continued operation, improved coating quality and minimised downtime. The system is PC controlled with distributed I/O, for extreme reliability, comprising a touch screen HMI (with optional keyboard), mass flow control gas box, and compact, electric drive pistol. Mass flow control = repeatability Easy to use, intuitive operator interface PC control with touch screen Unlimited recipes and parameter recording Engineering and anti-corrosion coatings Sprays a wide range of materials Wire sizes 1.5mm to 4.76mm (3/16”) Manual or automatic start-up, operation and shut-down Safety interlocks to prevent running without Nozzle Air Optional automation interface Material Reference Wire Diameter Maximum Throughput kgs/hr Maximum Coverage m2/kg/100um Molybdenum 99E 3.17mm (1/8") 0.7 (bond coat) 2.5 (hard coat) 1.02 3.17mm (1/8") 4.0 - 4.5 0.91 - 1.1 3.17mm (1/8") 3.17mm (1/8") 2mm 3.17mm (1/8") 5.9 5.7 8.2 3.6 0.91 0.91 - 1.1 0.91 3.57 Steels Copper Bronzes Zinc Aluminium 30E/35E/45E 55E/57E/60E 65E/80E 05E 10E and 15E 02E 01E The MK66E system can be supplied to run on oxy-propane or oxy-acetylene, dependent on the materials and customers requirements. All figures are approximate. www.metallisation.com +44 (0)1384 252 464 Typical Applications: Molybdenum coatings on axles Robotic spraying Heater tracks on wing sections Ceramic seal coatings Tube mills