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MK66E-M Wire Flame

MK66E-M Wire Flame

Product catalog summary
Overview: The Metallisation MK66E-M is a semi-automatic flamespray system designed for applications such as slow-speed tube mills. It combines the reliability of an electric drive with a manual speed controller, offering a cost-effective solution for continuous production without full automation complexity.
Key Features:
  • Manual lighting and wire speed control for ease of use.
  • Electric motor drive ensures reliability and ease of maintenance.
  • Capable of spraying a wide range of materials with wire sizes from 1.5mm to 4.76mm (3/16”).
  • Flowmeters are included for optimal parameter settings.
  • Offers a choice of coating textures suitable for engineering and anti-corrosion applications.
Applications:
  • Ideal for semi-automatic applications such as slow-speed tube mills.
  • Suitable for precise coatings, including platinum thermocouple pockets and ceramics for seal areas.
  • Commonly used for molybdenum coatings on axle stubs.
Material Specifications:
  • Molybdenum: 99E, 3.17mm (1/8"), Maximum Coverage: 1.02 m2/kg/100um
  • Copper: 05E, 3.17mm (1/8"), Maximum Coverage: 0.915.9 m2/kg/100um
  • Bronzes: 10E and 15E, 3.17mm (1/8"), Maximum Coverage: 0.91 - 1.15.7 m2/kg/100um
  • Zinc: 02E, 2mm, Maximum Coverage: 0.918.2 m2/kg/100um
  • Aluminium: 01E, 3.17mm (1/8"), Maximum Coverage: 3.573.6 m2/kg/100um
  • Steels: Various grades, 3.17mm (1/8"), Maximum Coverage: 0.91 - 1.14.0 - 4.53.17mm (1/8")
Operational Flexibility: The MK66E system can operate on either oxy-propane or oxy-acetylene, depending on material and customer requirements. All figures provided are approximate.
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Catalog excerpts

MK66E-M Wire Flame-1

Flamespray MK66E-M The Metallisation MK66E-M is the latest generation flamespray system for semi-automatic operation such as slow speed tube mills. The pistol is taken from the fully automatic MK66E mass flow controlled system and coupled to a more simple, cost effective manual speed controller. The result is the benefit of a reliable and controllable electric drive for repeatable and continuous production without the cost or complexity of full automation. Manual lighting and wire speed control. Sprays wide range of materials Wire sizes 1.5mm to 4.76mm (3/16”) Choice of coating textures Flowmeters give optimal parameter setting Manual lighting and wire speed control Easy lighting Electric motor drive for reliability Easy to maintain Ideal for semi-automatic appllications Engineering and anti-corrosion coatings Material Reference Wire Diameter Maximum Throughput kgs/hr Maximum Coverage m2/kg/100um Molybdenum 99E 3.17mm (1/8") 0.7 (bond coat) 2.5 (hard coat) 1.02 3.17mm (1/8") 4.0 - 4.5 0.91 - 1.1 3.17mm (1/8") 3.17mm (1/8") 2mm 3.17mm (1/8") 5.9 5.7 8.2 3.6 0.91 0.91 - 1.1 0.91 3.57 Steels Copper Bronzes Zinc Aluminium 30E/35E/45E 55E/57E/60E 65E/80E 05E 10E and 15E 02E 01E The MK66E system can be supplied to run on oxy-propane or oxy-acetylene, dependent on the materials and customers requirements. All figures are approximate. www.metallisation.com +44 (0)1384 252 464 Typical Applications: Slow speed tube mills Fine coatings on tube mills Precise coatings Platinum thermocouple pockets Ceramics for seal areas Molybdenum coatings on axle stubs

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.