Met-PCC(PLAS)

Met-PCC(PLAS)

Product catalog summary
Introduction to Met-PCC(PLAS) System:
The Met-PCC(PLAS) is an advanced Atmospheric Plasma Spray (APS) system that incorporates user-friendly features from previous Plasma and HVOF systems. It supports the Metallisation 50kW PLA5000 pistol and other non-Metallisation plasma pistols, with an additional power source for 80kW systems. The system is designed for optimal functionality and reliability, featuring a modern control interface and robust communication protocols.
System Features:
  • Intuitive Graphical User Interface (GUI) on a touchscreen Windows PC platform with Intel Dual Atom processor.
  • Mass-flow control for gases/fluids ensuring repeatability of coatings.
  • Real-time trending of spray parameters.
  • Compact, flexible, and easy-to-operate design.
  • Safety interlocks to prevent operation without coolant and gases.
  • Supports various pistol configurations and optional keyboard control.
Technical Specifications:
  • Primary gases: Argon or Nitrogen; Secondary gases: Nitrogen, Helium, or Hydrogen.
  • Inverter power supply for stability.
  • Manual or fully sequenced start-up, operation, and shut-down.
Applications and Materials:
  • Typical applications include aerospace engines, automotive valves, and non-stick surfaces.
  • Materials used: Nickel Aluminium Moly, Alumina Titania, Magnesium/Zirconium Oxide, Tungsten Carbide/Cobalt, Chrome Oxide, Grey Alumina.
  • Throughput and deposit efficiency vary by material, with figures provided for specific powders.
Additional Features:
  • Unlimited recipes and parameter recording.
  • Compatibility with other powder feeders and power sources.
Contact Information:
For more details, visit www.metallisation.com or call +44 (0)1384 252 464.
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Catalog excerpts

Met-PCC(PLAS)-1

Thermal spray equipment and consumables The Metallisation Met-PCC(PLAS) is the latest development to our Atmospheric Plasma Spray (APS) systems. \ The Met-PCC(PLAS) system applies all of the simple control / operator interface features of our previous Plasma and HVOF systems but now allows the use of the Metallisation 50kW PLA5000 pistol and/or non-Metallisation plasma pistols. 50kW pistols use a single power source with an additional power source added for 80kW systems. The Met-PCC(PLAS) system has re-packaged the control elements and utilised the latest technology to optimise functionality and reliability. At the front end, the operator interface utilizes an intuitive Graphical User Interface (GUI), including the option to integrate video images into the display. The interface runs on a familiar touchscreen Windows PC platform with Intel Dual Atom processor which is great for usability, integration and communication. Behind the scenes, the latest PLC runs the system with communication between devices via the reliable Ethernet protocol. As you would expect from a system of this standard, the gases/fluids are all mass-flow controlled for optimum repeatability of coatings. All spray parameters can have real-time trending on the system. The result is a truly unique, compact design, flexible, easy to operate Plasma system, backed up by Metallisation's 90 year+ industry experience and support. Mass flow control of primary, secondary and carrier gases = repeatability Manual or fully sequenced start-up, operation and shut-down Typical Applications: B Safety interlocks to prevent running without coolant and gases B Easy to use, intuitive operator interface B PC control with touch screen operator interface ■ Optional keyboard control or operator interface unit B Unlimited recipes and parameter recording B Argon or Nitrogen primary and Nitrogen, Helium or Hydrogen secondary gases B Various straight, angled and extension pistols can be used B Inverter power supply = stability B Other powder feeders/power sources can be interfaced ■ Print rolls / Analox rolls ■ Paper rolls ■ Mechanical Seals ■ Aerospace engine ■ Aerospace airframe Typical Material All figures are approximate based on using Metallisation PLA5000 pistol Pictured pistols 9MB,/F4 are brand names of Oerlikon Metco and SG100 is a brand name of TAFA Praxair ■ Wire Drawing Capstans ■ Automotive valves ■ Base Coat to Non-Stick Surfaces such as Teflon

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.